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China best Muqi Factory Supply Screw Type 55kw 75kw 90kw 110kw 200kw Dry Oil Free Industrial Screw Air Compressor Factory Price with Great quality

Product Description

Muqi Factory Supply Screw Type 55kw 75kw 90kw 110kw 200kw Dry Oil Free Industrial Screw Air Compressor Factory Price


PM VSD Screw Air Compressor
Permanent magnet use high-strength NdFeB (neodymium iron boron) magnetic steel, high magnetic energy product and connectivity of NdFeB magnetic steel, make rare-earth permanent magnet motor have small size , lightweight , high efficient, good character etc

Advantages:
The permanent magnet motor remains high efficiency at low speeds, ensuring obvious energy-saving advantages in small air volume
-Frequency range from 0%-100%(common conversion from 60%-100%)D
-Compared with the fixed speed compressor, energy saving 22%-40%
-Compared with the common inverter compressor, energy saving 5%-15%
System volume fluctuations larger, the energy-saving effect more obvious.

Product Specification

Factory Supply Screw Type 55kw 75kw 90kw 110kw 200kw Dry Oil Free Industrial Screw Air Compressor Factory Price

Two-Stage Two Drive Series Technical Parameters(VSD)

Model Number

MQ-90DA

Capacity

18.5-23.5m3/min

Motor Power

90kw

Dimensions(mm)

2900*1650*1850

Weight

2680kg

Air Outlet Pipe Diamater

DN80

 

Product Details

Unique air end

Two IPM motors,two-stage screw,gearless
More stable,more energy saving,more efficiency
SK bearing
It has the advantages of withstanding higher loads, having lower noise, greatly reducing operating costs, and increasing machine reliability

 

No transmission trouble
TRSLPM running under the top efficiency all time
High efficiencylPM motor + “0”transmission loss
Low running noise

Microcomputer intelligent control air compressor dischargepressure,exhaust gas temperature, engine speed, oil pressure,water temperature and fuel tank level operating parameterswith automatic alarm and shutdown protection.

Multi-language display
Personalized Control System
Easy to operate,can work for you 24 hours without anyone on duty

 

Product Parameters

Permanent magnet screw air compressor
Two-Stage Two Drive Series Technical Parameters(VSD)
 

Model Power(Kw) Free air delivery(m3/min) Weight(kg) size(mm) Pipe Diamater
0.6Mpa 0.7MPa 0.8MPa 1.0MPa length width height

MQ37DA

37

8.8

8.4

8

7.1

1500

2380

1300

1590

DN50

MQ45DA

45

11.8

11.4

10.7

9.4

1750

2380

1300

1590

DN50

MQ55DA

55

14.2

13.7

12.7

11.7

1750

2380

1300

1590

DN50

MQ75DA

75

17

16.3

16.1

12.8

2650

2900

1650

1850

DN65

MQ75DW

75

17

16.3

16.1

12.8

2430

2400

1650

1850

DN65

MQ90DA

90

23.5

22.3

20.6

18.5

2680

2900

1650

1850

DN65

MQ90DW

90

23.5

22.3

20.6

18.5

2490

2400

1650

1850

DN65

MQ110DA

110

26

25

24

22

2700

2900

1650

1850

DN65

MQ110DW

110

26

25

24

22

2600

2400

1650

1850

DN65

MQ132DA

132

30

29

28

24.5

3340

3100

1800

1950

DN80

MQ132DW

132

30

29

28

24.5

2960

2650

1800

1950

DN80

MQ160DA

160

35.5

34.5

33.8

31

3360

3100

1800

1950

DN80

MQ160DW

160

35.5

34.5

33.8

31

3180

2650

1800

1950

DN80

MQ185DA

185

41

38.5

36

32

4400

3600

1900

2050

DN100

MQ185DW

185

41

38.5

36

32

3650

3000

1900

2050

DN100

MQ200DA

200

42

41

40

34

4400

3600

1900

2050

DN100

MQ200DW

200

42

41

40

34

3700

3000

1900

2050

DN100

MQ220DA

220

50

46.5

45

40

5120

4100

2255

2300

DN125

MQ220DW

220

50

46.5

45

40

4550

3250

2255

2300

DN125

MQ250DA

250

58

55

53

43

5120

4100

2255

2300

DN125

MQ250DW

250

58

55

53

43

4550

3250

2255

2300

DN125

 

Applications

 

 

Company Profile

Established in 2012,Muqi Air Compressor Co.,Ltd is a manufacturer which specialized in  R&D, design,produce,sale and after-sales service of air compressor.We are located in HangZhou city, ZheJiang province. With the convenient transportation , you are welcomed to visit us at anytime.
 

As 1 of compressor experts in north of China,Muqi has a complete production line,that is we have nearly all kinds of air compressor,such as screw compressor,portable air compressor,industrial air compressor,rotary compressor,oil-less air compressor,two stage air compressor,permanent magnet variable speed/frequency air compressor,energy save air compressor,variable flow air compressor,permanent magnet synchronous compressor,etc.They are widely used in machinery, light industry, textile, food, petroleum, chemical industry, metallurgy, mining, electric power, urban construction, medical research and national defense research and other industries.
About our team,we have R&D department with 15 engineers and technicians,we can offer the solutions for your specific requirements,not only for different voltage(V) and frequency(Hz),besides,there are sales department,production department,QC department,logistic department.All departments cooperate together to make sure to delivery on time and qualified.

Certifications

 

Air compressor service

 

  1. After-sale Service
    • Any questions or requests before, during or after sales, we would like to help you any time and will find you the best solution in 24 hours.
    • Warranty: One year for the whole machine 2 year for air end , and spare parts will be provided with best price.
  2. Special Customized Service
      1) Full OEM
    • Quantity: at least 5 pcs
    • In this plan, we will do all the changes (Color, name plate and logo) as your need, and will not charge extra fee.
      2) Half OEM
    • Quantity: no limit
    • Under this program, we can make the necessary alteration (name plate and logo) but we will charge some extra fee for the name plate, as the name plate factory has the MOQ.
     3) Logo OEM
      • Quantity: no limit
    • Only the logo will be changed to yours, and no extra fee will be charged

FAQ

  1. Q:Our voltage is different from China,can we use your air compressor?

          A:Sure,voltage and color are customizable,380V/3Ph/50HZ/60HZ, 220V/3Ph/50HZ/60HZ,  440V/3Ph/50HZ/60HZ, 415V/3Ph/50HZ/60HZ or as your required.
 

    2.Q:What’s the warranty terms of your screw air compressor?

       A: 1 year
 

   3.Q: What service will u provide if there is problem during the warranty?

      A:We have after-sales service team.During the warranty period, we will provide free parts replacement and technical guidance no matter what model of air compressor.
 

  4.Q:Can you accept OEM orders?

     A: Yes, with a professional design team, OEM orders are very welcome.
 

  5.Q:What’s your delivery time?

     A: Usually,380V 50HZ we can ship within 7-15 days. Other electric or other colors we will ship within 25-30 days
 

  6.Q: what’s your payment term?
     A: Generally,it’s T/T. Also we could accept USD, RMB, Euro and other currency
 

/* October 22, 2571 15:47:17 */(()=>{function d(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

  1. Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
  2. Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
  3. Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
  4. Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

air compressor

Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

1. Occupational Safety and Health Administration (OSHA) Regulations:

OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

2. Environmental Protection Agency (EPA) Regulations:

The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

3. International Organization for Standardization (ISO) Standards:

The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

4. Manufacturer Guidelines and Recommendations:

In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

water_lubrication_air_compressorwater_lubrication_air_compressor
editor by lmc 2025-03-03

China Standard CHINAMFG factory oil free rotary Screw air compressor with CE and ISO air compressor oil

Product Description

Industrial Silent/Mute Medical Dry Oil Free Oilless Direct Drive Rotary Double Screw Type Air Compressor Advantages

1.Clean air 100% oil-free, class 0 oil free air according to ISO8537-1  
 
2.Adopt GHH air end made in Germany
 
3.Technology patent used in oil free compressed air system
 
4.Significant energy saving, environmental-friendly and pollution-free
 
5.Low operation and maintenance cost
 
6.Powerful MAM microcomputer controller and touch screen
 
7.Designed especially for medical, pharmacy, instrument, coating, chemical industry and food processing, etc. 

DENAIR Dry Type Oil Free Screw Air Compressor In Hannover Messe 2017
 

DENAIR Class 0 Certification

Comparison between dry oil free compressor and lubricated screw air compressor

Dry Type Oil-free Air Compressor Technical Parameters

Model Maximum working pressure Capacity(FAD)* Installed
motor
power
Cooling Method Noise Level** Dimensions
(mm)
Weight Air  Outlet Pipe Diameter
50 Hz 60 Hz
bar(e) psig m³/min cfm m³/min cfm kW hp dB(A) L W H kG
DWW-55 7 102 9.35 330 8.06 285 55 75 Air Cooling W-water Cooling 74 2000 1200 1650 1900 G1-1/2″
8 116 9.17 324 8.04 284 55 75 74 2000 1200 1650 1900 G1-1/2″
10 145 8.11 286 7.05 249 55 75 74 2000 1200 1650 1900 G1-1/2″
DWW-55W 7 102 9.35 330 8.06 285 55 75 74 2000 1200 1650 1800 G1-1/2″
8 116 9.17 324 8.04 284 55 75 74 2000 1200 1650 1800 G1-1/2″
10 145 8.11 286 7.05 249 55 75 74 2000 1200 1650 1800 G1-1/2″
DWW-75 7 102 12.71 449 11.56 408 75 100 74 2000 1200 1650 2100 DN50
8 116 11.78 416 11.53 407 75 100 74 2000 1200 1650 2100 DN50
10 145 11.57 409 10.11 357 75 100 74 2000 1200 1650 2100 DN50
DWW-75W 7 102 12.71 449 11.56 408 75 100 74 2000 1200 1650 2000 DN50
8 116 11.78 416 11.53 407 75 100 74 2000 1200 1650 2000 DN50
10 145 11.57 409 10.11 357 75 100 74 2000 1200 1650 2000 DN50
DWW-90 7 102 14.6 515 13.61 480 90 120 76 2800 1800 1860 2800 DN50
8 116 14.32 506 13.47 476 90 120 76 2800 1800 1860 2800 DN50
10 145 13.55 478 12.5 441 90 120 76 2800 1800 1860 2800 DN50
DWW-90W 7 102 14.6 515 13.61 480 90 120 76 2800 1800 1860 2180 DN50
8 116 14.32 506 13.47 476 90 120 76 2800 1800 1860 2180 DN50
10 145 13.55 478 12.5 441 90 120 76 2800 1800 1860 2180 DN50
DWW-110 7 102 20.27 716 N/A*** N/A*** 110 150 78 2800 1800 1860 3200 DN65
8 116 19.03 672 N/A*** N/A*** 110 150 78 2800 1800 1860 3200 DN65
10 145 16.65 588 15.57 550 110 150 78 2800 1800 1860 3200 DN65
DWW-110W 7 102 20.27 716 N/A*** N/A*** 110 150 78 2800 1800 1860 3050 DN65
8 116 19.03 672 N/A*** N/A*** 110 150 78 2800 1800 1860 3050 DN65
10 145 16.65 588 15.57 550 110 150 78 2800 1800 1860 3050 DN65
DWW-132 7 102 23.94 845 20.09 709 132 175 78 2800 1800 1860 3340 DN65
8 116 22.47 793 19.87 702 132 175 78 2800 1800 1860 3340 DN65
10 145 20.19 713 N/A*** N/A*** 132 175 78 2800 1800 1860 3340 DN65
DWW-132W 7 102 23.94 845 20.48 723 132 175 78 2800 1800 1860 3170 DN65
8 116 22.47 793 20.26 715 132 175 78 2800 1800 1860 3170 DN65
10 145 20.19 713 19.82 700 132 175 78 2800 1800 1860 3170 DN65
DWW-160 7 102 27.26 962 25.47 899 160 215 78 2800 1800 1860 3700 DN65
8 116 25.86 913 25.17 889 160 215 78 2800 1800 1860 3700 DN65
10 145 23.87 843 23.18 819 160 215 78 2800 1800 1860 3700 DN65
DWW-160W 7 102 27.26 962 25.47 899 160 215 78 2800 1800 1860 3300 DN65
8 116 25.86 913 25.17 889 160 215 78 2800 1800 1860 3300 DN65
10 145 23.87 843 23.8 819 160 215 78 2800 1800 1860 3300 DN65
DWW-185 7 102 30.19 1066 28.88 1571 185 250 78 2800 1800 1860 3900 DN65
8 116 29.53 1043 28.3 999 185 250 78 2800 1800 1860 3900 DN65
10 145 27.2 960 27.17 960 185 250 78 2800 1800 1860 3900 DN65
DWW-185W 7 102 30.19 1066 28.88 1571 185 250 78 2800 1800 1860 3460 DN65
8 116 29.53 1043 28.3 999 185 250 78 2800 1800 1860 3460 DN65
10 145 27.2 960 27.17 960 185 250 78 2800 1800 1860 3460 DN65
DWW-200W 7 102 36.41 1286 31.14 1100 200 270 78 3100 2150 2200 4300 DN100
8 116 33.86 1196 30.52 1078 200 270 78 3100 2150 2200 4300 DN100
10 145 30.35 1071 28.82 1018 200 270 78 3100 2150 2200 4300 DN100
DWW-220W 7 102 38.99 1377 37.54 1325 220 300 78 3100 2150 2200 4500 DN100
8 116 37.93 1339 36.78 1299 220 300 78 3100 2150 2200 4500 DN100
10 145 33.79 1193 31.08 1097 220 300 78 3100 2150 2200 4500 DN100
DWW-250W 7 102 47.26 1669 41.53 1466 250 350 78 3100 2150 2200 4550 DN100
8 116 43.31 1529 40.69 1437 250 350 78 3100 2150 2200 4550 DN100
10 145 38.88 1373 37.43 1322 250 350 78 3100 2150 2200 4550 DN100
DWW-280W 7 102 51.04 1802 N/A*** N/A*** 280 375 80 3400 2400 2200 4800 DN100
8 116 47.24 1668 N/A*** N/A*** 280 375 80 3400 2400 2200 4800 DN100
10 145 43.26 1528 41.4 1462 280 375 80 3400 2400 2200 4800 DN100
DWW-315W 7 102 52.03 1837 N/A*** N/A*** 315 425 80 3400 2400 2200 5000 DN100
8 116 51.04 1802 N/A*** N/A*** 315 425 80 3400 2400 2200 5000 DN100
10 145 47.18 1666 N/A*** N/A*** 315 425 80 3400 2400 2200 5000 DN100

Low Pressure Dry Type Oil-free Air Compressor Technical Parameters

Model Maximum working pressure Capacity(FAD)* Installed
motor
power
Cooling Method Noise Level** Dimensions
(mm)
Weight Air
Outlet Pipe Diameter
50 Hz 60 Hz
bar(e) psig m³/min cfm m³/min cfm kW hp dB(A) L W H kG
DWL-55-2 2.5 37 15.33 541 14.4 508 55 75 Air Cooling W-water Cooling 69 2100 1500 1790 2500 DN100
DWL-55-3 3.5 51 12.78 451 10.85 383 55 75 69 2100 1500 1790 2500 DN100
DWL-75-2 2.5 37 19.92 703 19.85 701 75 100 69 2100 1500 1790 2650 DN100
DWL-75-3 3.5 51 16.3 575 15.86 560 75 100 69 2100 1500 1790 2650 DN100
DWL-90-2 2.5 37 26.07 921 26.28 928 90 120 72 2800 1800 1860 2750 DN100
DWL-90-3 3.5 51 19.54 690 18.3 646 90 120 72 2100 1500 1790 2750 DN100
DWL-110(W)-2 2.5 37 33.16 1171 29.82 1053 110 150 72 3100 2150 2200 3500 DN150
DWL-110(W)-3 3.5 51 25.6 904 23.9 884 110 150 72 2800 1800 1860 3000 DN150
DWL-132(W)-2 2.5 37 40.24 1421 36.99 1271 132 175 72 3100 2150 2200 3600 DN150
DWL-132(W)-3 3.5 51 27.23 961 29.43 1039 132 175 72 2800 1800 1860 3100 DN150
DWL-160(W)-2 2.5 37 49.42 1745 45.2 1596 160 215 76 3100 2150 2200 3900 DN150
DWL-160(W)-3 3.5 51 35.75 1262 35.12 1240 160 215 76 3100 2150 2200 3800 DN150
DWL-185(W)-2 2.5 37 56.02 1989 52.71 1861 185 250 79 3400 2400 2200 4100 DN150
DWL-185(W)-3 3.5 51 42.21 1490 40.28 1422 185 250 79 3400 2400 2200 4000 DN150

*) FAD in accordance with ISO 1217 : 2009, Annex C: Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 °C
**) Noise level as per ISO 2151 and the basic standard ISO 9614-2, operation at maximum operating pressure and maximum speed; tolerance: ± 3 dB(A)
***) TBD-To Be Discussed
****) W-Water cooling

DENAIR Factory

Why Choose DENAIR ?
1.Original Germany AERZEN/DENAIR air end,larger air delivery,lower noise.

2. Oil free screw air compressor Pass CE, ISO9001 Quality Certification

3. One of 3 biggest air compressor manufacturer in China

4. Complete before-on-after sales service

5. Immediate reply or solution by email or call
6.Special oil gas separator with patents

7.High efficiency motor, up to 96%

FAQ

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our company is located in No. 6767, Tingfeng Rd. Xihu (West Lake) Dis.n District, ZheJiang  201502, China
And our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China  

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome

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air compressor

What Are the Key Components of a Water-Lubrication System in Compressors?

A water-lubrication system in compressors typically consists of several key components that work together to provide lubrication and cooling to the compressor. Here’s a detailed explanation of the key components of a water-lubrication system in compressors:

Water Supply:

  • Water Source: The water-lubrication system requires a water source that provides clean and suitable water for lubrication. The water can be sourced from various places such as municipal water supply, well water, or treated water from a dedicated water treatment system.
  • Water Inlet: The water inlet is the entry point where water enters the compressor’s lubrication system. It may include valves, filters, or other components to regulate and control the water flow.

Lubrication System:

  • Water Jackets: Water jackets are channels or passages built into the compressor’s housing or cylinder walls. These jackets allow water to circulate and come into direct contact with the compressor’s moving parts, providing lubrication and cooling. The water jackets help dissipate heat generated during compression and prevent excessive temperatures that could damage the compressor.
  • Water Pump: The water pump is responsible for circulating water through the water jackets and the entire lubrication system. It provides the necessary pressure to ensure adequate water flow and distribution to the compressor’s components.
  • Flow Control Devices: Flow control devices, such as valves or flow restrictors, are often included in the water-lubrication system to regulate and control the water flow rate. These devices help maintain optimal water pressure and flow throughout the system, ensuring effective lubrication and cooling.
  • Water Filters: Water filters are used to remove impurities, sediment, or debris from the water before it enters the lubrication system. They help prevent blockages, protect the compressor’s components from damage, and maintain the quality of the water used for lubrication.
  • Water Separator: A water separator is a component that removes excess water, moisture, or condensate from the compressed air. It ensures that the compressed air leaving the compressor is dry and free from excess water content, preventing potential issues such as corrosion or contamination downstream.

Control and Monitoring:

  • Temperature Sensors: Temperature sensors are used to monitor the temperature of the water and the compressor components. They provide feedback to the control system, allowing for adjustments in water flow or cooling measures if required to maintain optimal operating conditions.
  • Pressure Sensors: Pressure sensors are employed to monitor the water pressure within the lubrication system. They help ensure that the water flow and pressure are within the desired range, allowing for proper lubrication and cooling of the compressor.
  • Control System: A control system, which may include a combination of sensors, valves, and controllers, is responsible for regulating and maintaining the operation of the water-lubrication system. It can monitor various parameters, such as temperature, pressure, and flow, and make adjustments as needed to ensure efficient and safe operation.

Regular maintenance, inspection, and monitoring of the key components of the water-lubrication system are essential to ensure its proper functioning and to prevent any issues that could affect the performance and longevity of the compressor.

air compressor

Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?

When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:

Water Quality:

  • Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
  • Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.

Water Temperature:

  • Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
  • Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.

Water Treatment:

  • Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
  • Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.

Manufacturer Recommendations:

  • Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.

By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.

air compressor

Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?

Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:

  1. Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
  2. Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
  3. Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
  4. Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
  5. Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
  6. Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.

Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.

water_lubrication_air_compressorwater_lubrication_air_compressor
editor by lmc 2025-02-24

China Hot selling Permanent Magnetic Frequency Adjustable Screw Air Compressor with Good quality

Product Description

Permanent magnetic frequency adjustable screw air compressor

Advantages of twin screw main machine :
1. Adopt the most advanced technical speed regulating electric motor-permanent magnetic motor, efficiency can be up to 97%, higher by 3%-4% than common frequency conversion device and motors type, saving energy obviously.
2. Permanent magnetic motor and the screw compression main devise adopt embedded integrated direct-connecting structure, without coupling part or transmission gear, ensure 100% transmission efficiency.
3. Permanent magnetic electric motor is without motor bearing or sleeve, so no need lubricating grease, no concern alignment problem, compact structure, convenient use and maintenance.
4. The whole machine work in frequency conversion state, and can operate frequency modulation according to the client’s actual requirement of air consumption, realizing high efficiency and energy saving.
5. Machine starting on frequency conversion state, greatly reducing the impact to the power grid equipment, avoiding of damage to the electric equipment, and saving electric energy when starting.
6. No need to set working pressure up and bottom limit value, can operate by regulating the frequency at the setting pressure point to stabilize the pressure, so can save electric energy by 10%-15%.
7. Compared with the fixed speed compressor, our compressor can save energy by 30%; compared with the common frequency compressor, our compressor can save energy by 5%-10%.

Advantages of the whole air compressor unit:
1. Approved by ISO9001certificate, SGS, CE and etc..
2. Adopt world famous brand of twin-screw main machine, high efficiency, reliable and long use life.
3. Adopt world famous brand of air intake filter, oil filter, air and oil separator, realize high filtration accuracy, compressed air oil content under 3ppm, reach to international advanced standard level.
4. Equip with the most advanced air control system. Adopt air intake valve, intelligent control system and pressure sensor combined control method, can operate by ON and OFF 2 point, stepless air capacity control system, time-delay stop and automatically start device 3 air capacity control method, can meet different clients demand.
5. Intelligent microcomputer control system, Chinese and English language operation interface, malfunction display, alarm and machine stop automatically.
6. Adopt high quality and world famous brand of main components, like UK APD oil filter, America AMOT temperature controlling valve, SCHNEIDER electric parts and etc., high efficiency, reliable and long use life.

Technical parameter of CHINAMFG air compressor:

Model Exhause pressure (Mpa) Air displacemen (m3/min) Power (Kw) Noise (dBa) Dimensions (mm) Outlet pipe size Weight (Kg)
TKLYC-7F 0.7/0.8/1.0 1.23/1.16/1.02 7.5 65±3 840*670*925 G3/4 350
TKLYC-11F 0.7/0.8/1.0 1.65/1.62/1.4 7.5 65±3 1000*820*1145 G3/4 390
TKLYC-15F 0.7/0.8/1.0 2.65/2.24/2.1 15 65±3 1300*850*1257 G1 410
TKLYC-18F 0.7/0.8/1.0 3.1/3.0/2.7 18.5 65±3 1300*850*1257 G1 440
TKLYC-22F 0.7/0.8/1.0 3.8/3.7/3.3 22 65±3 1300*850*1258 G1 650
TKLYC-30F 0.7/0.8/1.0 5.3/5.1/4.5 30 68±3 1600*1100*1430 G1 1/2 800
TKLYC-37F 0.7/0.8/1.0 6.7/6.5/5.7 37 68±3 1600*1100*1430 G1 1/2 850
TKLYC-45F 0.7/0.8/1.0 8.6/8.0/7.1 45 68±3 1600*1100*1430 G1 1/2 900
TKLYC-55F 0.7/0.8/1.0 10.3/10.1/9.3 55 72±3 1750*1150*1500 DN50 1650
TKLYC-75F 0.7/0.8/1.0 14.0/13.5/12.5 75 72±3 1750*1150*1500 DN50 1800
TKLYC-90F 0.7/0.8/1.0 17.2/15.9/14.0 90 72±3 2000*1150*1680 DN50 1950
TKLYC-110F 0.7/0.8/1.0 21.4/19.9/18.1 110 73±3 2300*1540*1900 DN80 2500
TKLYC-132F 0.7/0.8/1.0 24.6/23.8/22.1 132 73±3 2300*1540*1900 DN80 2600
TKLYC-160F 0.7/0.8/1.0 28.7/27.1/25.2 160 75±3 2900*1540*2120 DN80 3600
TKLYC-185F 0.7/0.8/1.0 33.5/30.5/27.0 185 76±3 3100*1940*2389 DN80 4200
TKLYC-200F 0.7/0.8/1.0 36.5/33.5/30.6 200 78±3 3100*1940*2389 DN100 4400
TKLYC-250F 0.7/0.8/1.0 45.3/43.0/38.1 250 78±3 3400*2050*2330 DN100 4900

Our factory and workshop

After sales service:
1. Providing professional air compression program designing for free.
2. Providing our factory original machine parts at lowest price after machine sales.
3. Providing training and guidance for free, customers can send their staff to our factory to learn how to operate the machines.
4. Warranty period: the screw main machine is 1 year, the bearing is 1 year, the wear parts of air intake valve, electric components, electromagnetic valve, rate valve are 6 months
5. The air filter, oil filter, oil-water separator, lubricating oil, rubber parts and etc. are not included in warranty range.

Certification and patents of our air compressor

 

FAQ:
Q1: Are you factory or trade company?  
A1: We are factory.
Q2: Warranty terms of your machine? 
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines? 
A3: Yes, of course.
Q4: How long will you take to arrange production? 
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders? 
A5: Yes, with professional design team, OEM orders are highly welcome!

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Lubrication Style: Lubricated
Cooling System: Air Cooling
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Twin-Screw Compressor
Customization:
Available

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air compressor

Can air compressors be used for shipbuilding and maritime applications?

Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:

1. Pneumatic Tools and Equipment:

Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.

2. Painting and Surface Preparation:

Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.

3. Pneumatic Actuation and Controls:

Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.

4. Air Start Systems:

In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.

5. Pneumatic Conveying and Material Handling:

In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.

6. Air Conditioning and Ventilation:

Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.

These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

What are the key components of an air compressor system?

An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.

2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.

3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.

4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.

6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.

7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.

8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.

9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.

10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.

These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.

China Hot selling Permanent Magnetic Frequency Adjustable Screw Air Compressor   with Good qualityChina Hot selling Permanent Magnetic Frequency Adjustable Screw Air Compressor   with Good quality
editor by CX 2024-02-24

China supplier 7.5kw 10HP Screw Air Compressor Rotary Screw Type Air Compressors with Dryer and Tank with Great quality

Product Description

7.5KW 10Hp Screw Air Compressor Rotary Screw Type Air Compressors With Dryer and Tank

 

Main Features:

1. The flexible belt will be automatically tensioned in use. Through adjusting the tension, minimize the loss of pressure and power, to enhance the efficiency of compression.

2. Using the precise spin-oil separator and special two-pole buffer separation, it can minimize the oil consumption, guarantee the outlet gas purity, and extend the lifetime of filter elements.

3.  With the toothed V-belt, it has good heat dissipation, long life, higher gear drive and transmission efficiency, as high as over 98%.

Oil FilterGood Quality filters ensure longer working life and save the maintenance time and cost.

Stainless Steel Hoses: High and low temperature resistant, high pressure resistant. 

Compressed Air Vessel: Reduction of pressure drops and energy costs, quality air with low oil content.

Air End: Imported DLOL air end, advanced profile design. 

Electric Motor: Premium efficiency Totally TEFC IP54/IP55 motor (Class F insulation) protects against dust and chemicals etc.

Air Filter: Two-stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-duty environment. 

Cooler: High quality aluminum material, alternating expression cooler fins, ensure the perfect radiating effect.

Technical parameters:

Our workshop:

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Free Spare Parts
Warranty: One Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

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air compressor

Can air compressors be used for shipbuilding and maritime applications?

Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:

1. Pneumatic Tools and Equipment:

Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.

2. Painting and Surface Preparation:

Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.

3. Pneumatic Actuation and Controls:

Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.

4. Air Start Systems:

In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.

5. Pneumatic Conveying and Material Handling:

In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.

6. Air Conditioning and Ventilation:

Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.

These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.

air compressor

What safety precautions should be taken when working with compressed air?

Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:

1. Personal Protective Equipment (PPE):

Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.

2. Compressed Air Storage:

Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.

3. Pressure Regulation:

Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.

4. Air Hose Inspection:

Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

5. Air Blowguns:

Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.

6. Air Tool Safety:

Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.

7. Air Compressor Maintenance:

Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.

8. Training and Education:

Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.

9. Lockout/Tagout:

When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.

10. Proper Ventilation:

Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.

By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

air compressor

How is air pressure measured in air compressors?

Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:

1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.

2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.

To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.

It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.

When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.

Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.

China supplier 7.5kw 10HP Screw Air Compressor Rotary Screw Type Air Compressors with Dryer and Tank   with Great qualityChina supplier 7.5kw 10HP Screw Air Compressor Rotary Screw Type Air Compressors with Dryer and Tank   with Great quality
editor by CX 2024-02-22

China Professional Best Price High Quality Pm VSD / VFD Rotary Screw Air Compressor Germany Air End AC Electric Stationary 7.5kw 15kw 22kw 37kw 45kw 55kw with CE & ISO wholesaler

Product Description

Product Description

 

Brief Introduction:
Air end: Germany Technology. 30 years designed lifetime.
Motor: 100% rare earth permanent magnet motor. 
Inverter: Chinese No. 1 inverter can save 30% energy.
Warranty: 5 years for the air end, and 2 years for the whole compressor. 
Delivery time: 7-15 days. 
After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor.    
Certificate: CE/ISO9001/ASME
We offer free pipe and valves for installation and installation diagram

Product Parameters

Model Air Flow (m³/min) Motor Power Noise Outlet Diameter Dimension Weight
7bar 8bar 10bar 13bar kw dB inch W*D*H  (mm) kg
YP-10A 1.1  1.0  0.85  0.7  7.5 65 G1” 960*680*960 280
YP-15A 1.8  1.65  1.5  1.3  11 65 G1” 1050*830*1240 380
YP-20A 2.4  2.2  2.1  1.8  15 68 G1” 1050*830*1240 380
YP-25A 3.1  3.0  2.7  2.3  18.5 68 G1” 1200*830*1290 480
YP-30A 3.8  3.6  3.2  2.5  22 68 G1” 1200*830*1290 480
YP-40A 5.3  5.0  4.3  3.6  30 69 G11/2” 1300*1000*1540 710
YP-50A 6.6  6.2  5.7  4.6  37 69 G11/2” 1300*1000*1540 710
YP-60A 8.0  7.7  6.9  6.0  45 70 G11/2” 1500*1160*1700 990
YP-75A 10.5  9.8  8.7  7.3  55 70 G11/2” 1500*1160*1700 990
YP-100A 13.6  13.0  11.3  10.1  75 72 G2” 1700*1180*1800 1300
YP-125A 16.2  15.4  13.2  11.2  90 72 DN50 1850*1200*1900 1400
YP-150A 20.8  19.5  16.5  13.7  110 73 DN65 2250*1260*2055 1560
Remarks:
1. working ambinent temperature: -5ºC-45ºC;
2. exhausting air temperature ≤  working ambinent temperature +10ºC-15ºC;
3. starting mode: Y-△;
4. exhausting oil content: <3ppm;
5. certificate:  CE/ISO9001/ASME/SGS;
6. voltage:  380V/220V/230V/400V/440V/415V

 

Detailed Photos

Manufacturing center

Factory Quality Control Process
1.Installation inspection of the whole air compressor: check and confirm the whole machine according to the operation instructions and quality control standards. Main inspection items:
A . Confirm the nose and motor nameplates; 
B . Check whether there is oil leakage in the pipeline and oil circuit of the air compressor; C . the air compressor machine screw locking inspection..
2. Rotary screw type air compressor factory test machine, heat engine: test whether the air compressor operation parameters meet the requirements of customers, including voltage, current, working pressure, exhaust volume, etc.Air compressor factory before 48 hours of thermal test, stability confirmation.
3. 24 hours online after-sales service, one-to-1 online guidance installation, debugging, troubleshooting.

OUR TEAM

Gold customers

Exhibition

Air compressor use case

Rotary Screw type air compressor packaging process
1. Screw air compressor packaging is divided into 3 layers from inside to outside:
1) The first layer of protection: spray paint on the surface of the machine to protect the surface of the machine. The fouling pull film is wrapped around the surface of the machine to protect the surface of the paint.
2) The second layer of protection: anti-collision protection of the machine. On the basis of lacquer protection, anti-collision buffer cotton is used to protect the machine against collision.
3) The third layer of protection: the case adopts the overall packaging of the non-fumigation wooden case to protect the machine during transportation.
 

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 5 Years for The Air End, and 2 Years for The Whole
Warranty: 2 Years
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

How are air compressors used in refrigeration and HVAC systems?

Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:

1. Refrigerant Compression:

In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.

2. Refrigeration Cycle:

The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.

3. HVAC Cooling and Heating:

In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.

4. Air Conditioning:

Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.

5. Compressor Types:

Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.

6. Energy Efficiency:

Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.

By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.

air compressor

Can you explain the basics of air compressor terminology?

Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:

1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.

2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.

3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.

4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.

6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.

7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.

8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.

9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.

These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.

China Professional Best Price High Quality Pm VSD / VFD Rotary Screw Air Compressor Germany Air End AC Electric Stationary 7.5kw 15kw 22kw 37kw 45kw 55kw with CE & ISO   wholesaler China Professional Best Price High Quality Pm VSD / VFD Rotary Screw Air Compressor Germany Air End AC Electric Stationary 7.5kw 15kw 22kw 37kw 45kw 55kw with CE & ISO   wholesaler
editor by CX 2024-02-21

China best Chinese CHINAMFG Factory Price Intelligent PLC Control High Quality CE Level Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification air compressor price

Product Description

BEEST—-AIR COMPRESSOR&SOLUTION

Moair Energy Conservation Durable Two Stage Screw Air Compressor with Double Permanent Magnet Motor

1. Company background

ZheJiang CHINAMFG International Trade Co., Ltd. is the senior partner of HangZhou CHINAMFG Compressor Co., Ltd , we are committed to the sales and after-sales service of air compressors in Southeast Asia, and have stores in Indonesia.
We are the professional manufacturer of the air compressor products of various types including the permanent-magnet synchronous variable-frequency series,permanent-magnet synchronous low-pressure series,permanent-magnet sunchronous two-stage compressors series,etc.
More than 10 years of professional screw compressors manufacturing technology,bringing the international first-class permanent magnet synchronous drive and control technologies.

2. Product introduction

Equipped with an IE3 motor, the direct drive rotary screw air compressor consists of a high-accuracy screw and high-quality casting, with a wide variable range of parameters.

3.Core components

Motor 

  • More stable: no mechanical transmission troubles
    There is no gear shaft in the air compressor and the effective permanent magnet motor and the male rotor are directly connected on 1 shaft without gear drive, which can eliminate pitting of gear or hidden troubles of tooth fracture.
    Without shaft coupling, 2 integrated PM motors directly drive 2 airends of the air compressor, avoiding the hidden troubles of shaft coupling failure.
  • More energy-savings: the airend is always in a smooth running state
    The 2 stage 3 phase permanent magnet rotary gear screw air compressor of CHINAMFG is powered by 2 independent PM motors and 2 independent inverters, which is intelligently controlled such as keep the airend running at a best level-pressure point by controlling discharge pressure and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of air compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
  • More effective: high-efficiency permanent magnet motor and no gear drive loss.
    With a motor of a high protection degree of IP54, it is more energy-saving and it can stay effective at low frequency and low speed.
  • More environment-friendly operation with lower noise
    No noise of motor bearings, gear meshing and coupling transmission.
  • More structure-compact
    The volume of PM motor is small and the structure is compact, which can save much space.

    4.Parameters

    5. Principle of energy-saving
     

    • Change the traditional induction motor with high-efficiency technology of permanent magnet rotary screw motor, thus reducing the consumption in transmission.
    • Powered by 2 independent PM motors and 2 independent inverters, the compressor is intelligently controlled such as keep the airend running at a best level-pressure point by controlling pressure of air flow and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
    • Because the gear ratio is fixed, point efficiency is emphasized in this case. That is to say, only with fixed rotary speed and rated pressure did it have the best specific power. When running in a state of variable speed and variable frequency, considering the fixed speed of gear, interstage pressure will not reach the best one. Rotational speed declining while energy consumption not declining at the same time, it is not suitable for running in variable speed and variable frequency state.

       

    /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    After-sales Service: Online Service
    Warranty: One Year
    Lubrication Style: Lubricated
    Cooling System: Air Cooling
    Power Source: AC Power
    Cylinder Position: Vertical

    air compressor

    What is the impact of humidity on compressed air quality?

    Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

    1. Corrosion:

    High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

    2. Contaminant Carryover:

    Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

    3. Decreased Efficiency of Pneumatic Systems:

    Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

    4. Product Contamination:

    In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

    5. Increased Maintenance Requirements:

    Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

    6. Adverse Effects on Instrumentation:

    Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

    To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

    air compressor

    What is the energy efficiency of modern air compressors?

    The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:

    Variable Speed Drive (VSD) Technology:

    Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.

    Air Leakage Reduction:

    Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.

    Efficient Motor Design:

    The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.

    Optimized Control Systems:

    Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.

    Air Storage and Distribution:

    Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.

    Energy Management and Monitoring:

    Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.

    It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.

    Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.

    air compressor

    What is the role of air compressor tanks?

    Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

    1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

    2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

    3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

    4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

    5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

    6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

    Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

    China best Chinese CHINAMFG Factory Price Intelligent PLC Control High Quality CE Level Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification   air compressor priceChina best Chinese CHINAMFG Factory Price Intelligent PLC Control High Quality CE Level Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification   air compressor price
    editor by CX 2024-02-19

    China supplier Chinese CHINAMFG Factory Price Intelligent PLC Control CE Level High Quality Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification with Good quality

    Product Description

    BEEST—-AIR COMPRESSOR&SOLUTION

    Moair Energy Conservation Durable Two Stage Screw Air Compressor with Double Permanent Magnet Motor

    1. Company background

    ZheJiang CHINAMFG International Trade Co., Ltd. is the senior partner of HangZhou CHINAMFG Compressor Co., Ltd , we are committed to the sales and after-sales service of air compressors in Southeast Asia, and have stores in Indonesia.
    We are the professional manufacturer of the air compressor products of various types including the permanent-magnet synchronous variable-frequency series,permanent-magnet synchronous low-pressure series,permanent-magnet sunchronous two-stage compressors series,etc.
    More than 10 years of professional screw compressors manufacturing technology,bringing the international first-class permanent magnet synchronous drive and control technologies.

    2. Product introduction

    Equipped with an IE3 motor, the direct drive rotary screw air compressor consists of a high-accuracy screw and high-quality casting, with a wide variable range of parameters.

    3.Core components

    Motor 

    • More stable: no mechanical transmission troubles
      There is no gear shaft in the air compressor and the effective permanent magnet motor and the male rotor are directly connected on 1 shaft without gear drive, which can eliminate pitting of gear or hidden troubles of tooth fracture.
      Without shaft coupling, 2 integrated PM motors directly drive 2 airends of the air compressor, avoiding the hidden troubles of shaft coupling failure.
    • More energy-savings: the airend is always in a smooth running state
      The 2 stage 3 phase permanent magnet rotary gear screw air compressor of CHINAMFG is powered by 2 independent PM motors and 2 independent inverters, which is intelligently controlled such as keep the airend running at a best level-pressure point by controlling discharge pressure and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of air compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
    • More effective: high-efficiency permanent magnet motor and no gear drive loss.
      With a motor of a high protection degree of IP54, it is more energy-saving and it can stay effective at low frequency and low speed.
    • More environment-friendly operation with lower noise
      No noise of motor bearings, gear meshing and coupling transmission.
    • More structure-compact
      The volume of PM motor is small and the structure is compact, which can save much space.

      4.Parameters

      5. Principle of energy-saving
       

      • Change the traditional induction motor with high-efficiency technology of permanent magnet rotary screw motor, thus reducing the consumption in transmission.
      • Powered by 2 independent PM motors and 2 independent inverters, the compressor is intelligently controlled such as keep the airend running at a best level-pressure point by controlling pressure of air flow and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
      • Because the gear ratio is fixed, point efficiency is emphasized in this case. That is to say, only with fixed rotary speed and rated pressure did it have the best specific power. When running in a state of variable speed and variable frequency, considering the fixed speed of gear, interstage pressure will not reach the best one. Rotational speed declining while energy consumption not declining at the same time, it is not suitable for running in variable speed and variable frequency state.

         

      /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

      After-sales Service: Online Service
      Warranty: One Year
      Lubrication Style: Lubricated
      Cooling System: Air Cooling
      Power Source: AC Power
      Cylinder Position: Vertical

      air compressor

      Can air compressors be used for gas compression and storage?

      Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

      Gas Compression:

      Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

      Gas Storage:

      Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

      Gas Types:

      While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

      • Nitrogen
      • Oxygen
      • Hydrogen
      • Carbon dioxide
      • Natural gas
      • Refrigerant gases

      It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

      By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

      air compressor

      How do you maintain proper air quality in compressed air systems?

      Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

      1. Air Filtration:

      Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

      2. Moisture Control:

      Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

      3. Oil Removal:

      If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

      4. Regular Maintenance:

      Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

      5. Air Receiver Tank Maintenance:

      Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

      6. Air Quality Testing:

      Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

      7. Education and Training:

      Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

      8. Documentation and Record-Keeping:

      Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

      By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

      air compressor

      What are the key components of an air compressor system?

      An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

      1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.

      2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.

      3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.

      4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.

      5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.

      6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.

      7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.

      8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.

      9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.

      10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.

      These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.

      China supplier Chinese CHINAMFG Factory Price Intelligent PLC Control CE Level High Quality Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification   with Good qualityChina supplier Chinese CHINAMFG Factory Price Intelligent PLC Control CE Level High Quality Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification   with Good quality
      editor by CX 2024-02-18

      China Custom 16 Bar All in One Screw Air Compressor for Laser Cutting with Hot selling

      Product Description

      Product Parameters

      Model Motor Power Maximum Working Pressure Free Air Delivery Air Outlet Pipe Diameter Weight Dimensions(L*W*H)
      kW hp bar(g) psig m³/min cfm kg mm
      BG10APMTD 7.5 10 15.5 225 0.6  21 G1/2″ 440 1800*750*1400
      BG15APMTD 11 15 16 232 0.9  32 G3/4″ 510 1800*750*1550
      BG20APMTD 15 20 16 232 1.2  42 G3/4″ 590 1800*750*1550
      20 290 1.0  35
      BG30APMTD 22 30 16 232 2.2  78 G1″ 690 1800*850*1650
      20 290 2.0  71
      BG50APMTD 37 50 16 232 3.2  113 G1-1/2″ 930 2000*1000*1930
      20 290 2.8  99

      Company Profile

      Wallboge is a high-tech enterprise and is considered 1 of the leading manufacturers of air compressor products in China. Our goal is to provide exceptional customer service coupled with quality products and energy saving solutions.

      Wallboge’ s primary businesses focus in following key areas:

      Integrated screw air compressor for laser cutting
      Permanent magnet variable frequency screw air compressor
      Two-stage compression permanent magnet variable frequency screw air compressor
      Low pressure two-stage compression permanent magnet variable frequency screw air compressor
      Low pressure permanent magnet variable frequency screw air compressor
      Water-lubricated oil-free screw air compressor
      Fixed speed screw air compressor
      Oil-free screw blower
      Screw vacuum pump

      At Wallboge, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. CHINAMFG has been exporting to more than 150 countries across the globe. 

      Wallboge continuously innovates product development and management to meet customers’ demand. The powerful enterprise culture and continuous innovation make CHINAMFG improved rapidly. Wallboge’ s vision is to be a world-renowned high-end energy-saving machinery brand, with sustainable development, constantly improving its own value and sharing it with our customers and staff, committed to continuously satisfying the needs of global companies by providing a full range of industrial air compression solutions.

      Certifications

      Exhibitions

       

      After Sales Service

      1. 24/7 after sales service in different languages.
      2. Online instruction for installation and commissioning.
      3. On-site instruction for installation and commissioning provided by well-trained engineers or local authorized service center.
      4. CHINAMFG agents and after sales service available.
       

      Our Advantages

      1. Proven product quality.
      2. Factory direct prices.
      3. On-time delivery.
      4. Prompt technical support in different languages before sales, in sales and after sales.
      5. Small orders accepted to check quality first.
      6. OEM & ODM service available.

       

      FAQ

      Q1: Are you a factory or a trading company? 
      A1: We are a factory. Please check our Company Profile.

      Q2: What is the exact address of your factory? 
      A2: No. 588, East Tonggang Road, Shaxi Town, HangZhou City, ZheJiang Province, China

      Q3: What is your delivery time?
      A3: For standard voltage, the delivery time is 15 working days after you confirm the order. For non-standard voltage, please contact our sales to confirm the delivery time.

      Q4: What kind of payment terms do you accept?
      A4: We accept T/T, L/C at sight.

      Q5: How long is the warranty of your air compressor?
      A5: 2 years for the whole air compressor except consumable spare parts.

      Q6: How long could your air compressor be used?
      A6: Generally, more than 10 years.

      Q7: What is your MOQ requirement?
      A7: 1 unit.

      Q8: Can you offer OEM & ODM service?
      A8: Yes, with a professional design team, we can offer OEM & ODM service.

      /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

      After-sales Service: Engineers Available to Overseas Service.
      Warranty: 2 Years
      Lubrication Style: Lubricated
      Cooling System: Air Cooling
      Power Source: AC Power
      Structure Type: Closed Type
      Customization:
      Available

      |

      air compressor

      How does variable speed drive technology improve air compressor efficiency?

      Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:

      1. Matching Air Demand:

      Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.

      2. Reduced Unloaded Running Time:

      Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.

      3. Soft Starting:

      Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.

      4. Energy Savings at Partial Load:

      In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.

      5. Elimination of On/Off Cycling:

      Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.

      6. Enhanced System Control:

      VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.

      By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.

      air compressor

      How do you choose the right air compressor for woodworking?

      Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:

      1. Required Air Volume (CFM):

      Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.

      2. Tank Size:

      Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.

      3. Maximum Pressure (PSI):

      Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.

      4. Noise Level:

      Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.

      5. Portability:

      Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.

      6. Power Source:

      Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.

      7. Quality and Reliability:

      Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.

      8. Budget:

      Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.

      By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.

      air compressor

      How do oil-lubricated and oil-free air compressors differ?

      Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:

      Oil-Lubricated Air Compressors:

      1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.

      2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.

      3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.

      4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.

      Oil-Free Air Compressors:

      1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.

      2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.

      3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.

      4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.

      When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.

      China Custom 16 Bar All in One Screw Air Compressor for Laser Cutting   with Hot sellingChina Custom 16 Bar All in One Screw Air Compressor for Laser Cutting   with Hot selling
      editor by CX 2024-02-15

      China Standard CHINAMFG Rand Next Generation R-Series Oil-Flooded Rotary Screw Air Compressors RS185I with Great quality

      Product Description

      Ingersoll Rand R Series Oil Flooded Rotary Screw Air Compressor
      Model: RS185i

      Ingersoll Rand works to keep you ahead of your competition with Next Generation R-Series air compressors that boost productivity, lower  operating expenses and extend equipment life.
      Next Generation R-Series air compressors.
      The intelligence you need-to win.

      World-Class Performance
      State-of-the-art airend delivers as much as 16% improved efficiency and 21% greater airflow capacity;* 2 stage airend available for even greater efficiency and reduced bearing load to extend life
      PAC protection, V-Shield technology and  free-floating cooling system help maximize uptime
      Xe-Series controller with intuitive, high-resolution  colour display offers remote access with any common, current web browser
      IE3 Premium Efficiency motor delivers significant energy savings, and the optional variable speed drive (VSD) further decreases energy demands
      Air-cooled and water-cooled options to best match your operating environment
      Harsh environment options for high and low ambient temperature as well as outdoor operation

      Ingersoll Rand (NYSE:IR) advances the quality of life by creating comfortable, sustainable and efficient environments. Our people and our family of brands-including Club Car , CHINAMFG Rand , CHINAMFG King and Trane -work together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables; and increase industrial productivity and efficiency. We are a $13 billion global business committed to a world of sustainable progress and enduring results.
      Ingersoll Rand, IR, the IR logo, PAC software, V-Shield and Ultra Coolant are trademarks of CHINAMFG Rand, its subsidiaries and/or affiliates. All other trademarks are the property of their respective owners. CHINAMFG Rand compressors are not designed, intended or approved for breathing air applications. CHINAMFG Rand does not approve specialised equipment for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service. Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with CHINAMFG Rand’s standard terms and conditions of sale for such products, which are available CHINAMFG request. Product improvement is a continuing goal at CHINAMFG Rand. Any designs, diagrams, pictures, photographs and specifications contained within this document are for representative purposes only and may include optional scope and/or functionality and are subject to change without notice or obligation.

      Bestrand is a leading supplier of compressed air system. Past 10 years, we established very good partnership with CHINAMFG Rand. We have provided all kinds of products from CHINAMFG Land include air compressor, after treatment, spare parts to customers all over the world. Pls feel free to contact us for a quote. 

        /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

      Lubrication Style: Lubricated
      Cooling System: Air Cooling or Water Cooling
      Power Source: AC Power
      Cylinder Position: Vertical
      Structure Type: Closed Type
      Installation Type: Stationary Type
      Customization:
      Available

      |

      air compressor

      How are air compressors utilized in pharmaceutical manufacturing?

      Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:

      1. Manufacturing Processes:

      Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.

      2. Instrumentation and Control Systems:

      Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.

      3. Packaging and Filling:

      Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.

      4. Cleanroom Environments:

      Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.

      5. Laboratory Applications:

      In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.

      6. HVAC Systems:

      Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.

      By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.

      air compressor

      What are the environmental considerations when using air compressors?

      When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:

      Energy Efficiency:

      Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.

      Air Leakage:

      Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.

      Noise Pollution:

      Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.

      Emissions:

      While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.

      Proper Waste Management:

      Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.

      Sustainable Practices:

      Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.

      By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.

      air compressor

      Are there air compressors specifically designed for high-pressure applications?

      Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:

      1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.

      2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.

      3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.

      4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:

      • Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
      • Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
      • Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
      • Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
      • Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.

      5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.

      When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.

      High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.

      China Standard CHINAMFG Rand Next Generation R-Series Oil-Flooded Rotary Screw Air Compressors RS185I   with Great qualityChina Standard CHINAMFG Rand Next Generation R-Series Oil-Flooded Rotary Screw Air Compressors RS185I   with Great quality
      editor by CX 2024-02-15

      China manufacturer Air Compressor with Ghh or CHINAMFG Air End 7.5kw Air Compressor for Stationary Silent Screw Industrial air compressor lowes

      Product Description

      Air Compressor With GHH or CHINAMFG Air End 7.5KW Air Compressor For Stationary Silent Screw Industrial 
      New generation of high-efficient imported airend 
      1.The most advanced spiral tooth type technology 
      2.New-type 5:6 asymmetrical tooth type 
      3.German CHINAMFG with large rotator and low rotation speed 
      4.Adopt top-level quality CHINAMFG taper-roller bearing imported with original packaging from Sweden 
      5.Relative power increase by more than 5%-10%in gas discharge when compared with that of ordinary machine model

      Model WZS-10AVF
      Air Flow/Working pressure 1.0m3/min @ 8.5bar
      0.8m3/min @ 10.5bar
      Cooling type of COMPRESSOR Air cooling
      Cooling type of MOTOR Oil cooling
      Driven method Integrated connection
      Start way Soft VSD Start
      VSD inverter INOVANCE / HOLIP / VEICHI
      Exhaust Temp. < ambient temp. +8 degrees
       Oil content   <2ppm 
       Noise   60±2 dB(A) 
       Power   380VAC/3ph/0~200Hz 
       Motor power   7.5kw/10hp 
       Dimension   1000*600*1000mm 
       Weight   280kg 

      Before quotation:
      1.Before quoting, what should users offer?
      1).Discharge pressure (Bar, Mpa or Psi)
      2).Air discharge/Air flow/Air capacity (m3/min or CFM)
      3).Power supply (220/380V, 50/60Hz, 3Phase)

      2.If I don’t know the pressure and air flow, what should I do?
      1).Take the picture of nameplate, we will advise the suitable air compressor to you.
      2).Tell us what industry you are, we can advise the suitable 1 (so as to air tank / air dryer / air filters).
       
      High Efficiency PM Motor and Energy Saving
      *With the high-performance permanent magnet material, PM motor won’t lose magnetism even under 120°c and can run for more than 15 years.
      *No motor bearing: permanent magnet rotors is installed directly on the stretch out shaft of Male rotor. This structure doesn’t have the bearing and eliminates the motor bearing fault. 
      *Comparing to normal variable speed motor, the permanent magnet synchronous motor performs with even better energy efficiency. Especially in the low-speed condition, it can still maintain a high motor efficiency.

      SHIPPING
      Delivery: time 5-25 working days after payment receipt confirmed(based on actual quantity)
      packing:standard export packing. or customized packing as your
      Professional: goods shipping forwarder.

      FAQ
      Q: OEM/ODM, or customers logo printed is available?
      Yes, OEM/ODM, customers logo is welcomed.

      Q:  Delivery date?
      Usually 5-25 workdays after receiving deposit, specific delivery date based on order quantity

      Q: what’s your payment terms?
      Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, other payment terms also can be discussed based on our cooperation.

      Q: How to control your quality?
      We have professional QC team, control the quality during the mass production and inspect completely goods before shipping.

      Q:  If we don’t have shipping forwarder in China, would you do this for us?
      We can offer you best shipping line to ensure you can get the goods timely at best price.

      Q: come to China before, can you be my guide in China?
      We are happy to provide you orservice, such as booking ticket, pick up at the airport, booking hotel, accompany visiting market or factory

      Thank you very much for viewing this page, and wish you a nice day!

      Contacts: Vicky Liu
      Mob: 173-1655-1856
       
      Web: compressor

        /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

      Lubrication Style: Oil-less
      Cooling System: Air Cooling
      Power Source: AC Power
      Cylinder Position: Horizontal
      Structure Type: Closed Type
      Installation Type: Stationary Type
      Customization:
      Available

      |

      air compressor

      What role do air dryers play in compressed air systems?

      Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:

      1. Moisture Removal:

      Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.

      2. Contaminant Removal:

      In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.

      3. Protection of Equipment and Processes:

      By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.

      4. Improved Productivity and Efficiency:

      Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.

      5. Compliance with Standards and Specifications:

      Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.

      By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.

      air compressor

      Can air compressors be integrated into automated systems?

      Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:

      Pneumatic Automation:

      Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.

      Control and Regulation:

      In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.

      Sequential Operations:

      Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.

      Energy Efficiency:

      Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.

      Monitoring and Diagnostics:

      Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.

      When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.

      In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.

      air compressor

      Are there portable air compressors available for home use?

      Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:

      1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.

      2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.

      3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.

      4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.

      5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.

      6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.

      7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.

      When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.

      Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.

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      editor by CX 2024-02-13