Product Description
Contact details:
Company name:HangZhou CHINAMFG Compressor Co.,Ltd
Company address:No.172,NanChe Road,Xihu (West Lake) Dis.cheng district,HangZhou city.
Website:http://compscompressor
Sales manager:Mr Rick /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 12 months |
|---|---|
| Warranty: | 12 months |
| Lubrication Style: | Oil-free |
| Cooling System: | Water Cooling |
| Power Source: | DC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
.webp)
Can Water-Lubricated Compressors Be Used in High-Pressure Applications?
Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:
Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.
The ability of a water-lubricated compressor to operate at high pressures depends on several factors:
- Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
- Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
- Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
- Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.
It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.
When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.
.webp)
How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?
When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:
Initial Investment:
- Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.
Lubrication System Maintenance:
- Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
- Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.
Component Lifespan and Replacement:
- Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.
Corrosion Prevention:
- Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.
Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.
.webp)
What is a water lubrication air compressor?
A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:
Working Principle:
In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.
Advantages:
1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.
2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.
3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.
4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.
Applications:
Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:
- Food and beverage processing
- Pharmaceutical manufacturing
- Electronics manufacturing
- Spray painting and coating
- Laboratories and research facilities
- Dental offices
These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.
editor by CX 2024-01-09
China Standard Energy Saving Water Lubrication Oil-Free CHINAMFG Pm VSD Rotary Screw Type Air Compressor for Bakery with high quality
Product Description
2~40bar DIRECT-DRIVE WATER-INJECTED OIL-FREE SCREW AIR COMPRESSOR (PM VSD)
1. Low temperature means more efficiency
With an exceptionally low running temperature of less than 60ºC, near isothermal compression is achieved.
The superior cooling capability of water removes the heat and gives more air per kW of power.
This also eliminates the need for an internal cooler and aftercooler, the associated power consumption reduces pressure drop to a minimum.
2. Cutting the maintenance cost
Spare parts only need air filter elements and water filter elements
Low operating temperature ensures the long service life of the screw air end, avoiding expensive maintenance costs for the screw rotor.
Low temperature reduces the stress on other components ensuring long life.
3. Avoiding the costs of extra energy to combat pressure drop
These costs, although not apparent at the time of purchase, are very high and contribute substantially to the total cost of ownership.
4. No Gearbox No need for associated oil lubrication.
5. Simple structure
Fewer moving parts than the dry oil-free screw air compressor, meaning there is less to go wrong,
while balance bearing loads extend the compression element service life for low-cost operation.
Product Parameters
Product Description
Company Profile
Hot Sale Products
2~10bar Oil-injected 7~16bar All-in-1 Small Single-phase
Screw Air Compressor Screw Air Compressor Screw Air Compressor
2~40bar 100% Oil-free 8~12bar 100% Oil-free Diesel Engine Portable
Screw Air Compressor Scroll Air Compressor Screw Air Compressor
Main Product
What we can supply:
* Oil-injected Screw Air Compressor (2~16 bar)
* All-in-1 Screw Air Compressor with Tank, Dryer, and Filters (7~16 bar)
* Single-phase Small Screw Air Compressor for Home use (8~10 bar)
* Water-injected Oil-free Screw Air Compressor (2~40 bar)
* Oil-free Scroll Air Compressor (8~12 bar)
* Diesel&Electric Engine Portable Screw Air Compressor (8~30 bar)
* Air Dryer, Air tank, Filters, and other Spare parts
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 24*7 Online Services and Video Guide |
|---|---|
| Warranty: | 1 Year for The Whole Machine & 2 Years for Air End |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
Can Water-Lubricated Compressors Be Used in High-Pressure Applications?
Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:
Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.
The ability of a water-lubricated compressor to operate at high pressures depends on several factors:
- Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
- Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
- Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
- Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.
It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.
When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.
.webp)
What Is the Role of Filtration in Water-Lubricated Air Compressors?
Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:
Contaminant Removal:
- Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
- Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.
Protection of Components:
- Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
- Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.
Prevention of System Fouling:
- Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.
Extended Equipment Lifespan:
- Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.
Regular Maintenance and Monitoring:
- Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
- Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.
In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.
.webp)
Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?
Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:
- Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
- Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
- Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
- Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
- Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
- Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.
Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.
editor by CX 2024-01-08
China manufacturer CHINAMFG Industry Diesel Engine Screw Air Compressor Kszj Series Used for Water Well Drilling Rig with Best Sales
Product Description
Product Parameters
|
LGZJ-31/25-35/18 |
|
|
Pressure (MPa) |
2.5 ~ 1.8 |
|
Air displacement (m3/min) |
31 ~ 35 |
|
Diesel Engine Power (HP) |
Yuchai: 400 |
|
Air outlet size |
G2 * 1,G3/4*1 |
|
Weight (kg) |
4100 |
|
Dimensions (mm) |
3650*2000*2200 |
|
Model of a diesel screw air compressor in a water well |
Exhaust pressure |
Air Freight |
Engine Power |
Exhaust outlets |
Weight |
Dimensions |
|
KSZJ-15/15 |
15 |
15 |
CHINAMFG 190 horsepower |
G2 * 1,G3/4*1 |
2100 |
2600*1520*1800 |
|
KSZJ-18/17A |
17 |
18 |
CHINAMFG 220 horsepower |
G2 * 1,G3/4*1 |
2200 |
2800*1520*1780 |
|
KSZJ-18/17 |
17 |
18 |
CHINAMFG 260 horsepower |
G2 * 1,G3/4*1 |
2700 |
3050*1800 |
|
KSZJ-29/23G |
23 |
29 |
CHINAMFG 400 horsepower |
G2 * 1,G3/4*1 |
4050 |
3500*1950*2030 |
|
KSZJ-29/23-32/17 |
17-23 |
29-32 |
CHINAMFG 400 horsepower |
G2 * 1,G3/4*1 |
4050 |
3500*1950*2030 |
|
LGZJ-31/25-35/18 |
18-25 |
31-35 |
CHINAMFG 400 horsepower |
G2 * 1,G3/4*1 |
4100 |
3650*2000*2200 |
|
LGZJ-35/25-38/20 |
20-25 |
35-38 |
CHINAMFG 550 horsepower |
G2 * 1,G3/4*1 |
4500 |
3500*1950*2320 |
|
LGZJ-35/25-38/20K |
20-25 |
35-38 |
550 horsepower |
G2 * 1,G3/4*1 |
4500 |
3500*1950*2200 |
|
LGZJ-36/30-41/20 |
20-30 |
36-41 |
CHINAMFG 560 horsepower |
G2 * 1,G3/4*1 |
6000 |
3800*2160*2300 |
|
LGZJ-36/30-41/20K |
20-30 |
36-41 |
550 horsepower |
G2 * 1,G3/4*1 |
5800 |
3800*2160*2330 |
|
LGZJ-30/35-35/25 |
25-35 |
30-35 |
CHINAMFG 560 horsepower |
G2 * 1,G3/4*1 |
6000 |
3800*2160*2300 |
|
LGZJ-30/35-35/25K |
25-35 |
30-35 |
550 horsepower |
G2 * 1,G3/4*1 |
5800 |
3800*2160*2330 |
|
LGCG-43/25-37/35 |
25-35 |
43-35 |
CHINAMFG 775 horsepower |
G2 * 1,G3/4*1 |
7000 |
4160*2200*2257 |
Product Description
SKY screw mainframe
Designed according to the pressure of 40bar: rotor profile, high efficiency, flexible design corresponding to the lifting valve, heavy duty design, bearing, better design, high reliability
Heavy-duty diesel engine
Supporting Yuchai, other countries 3 heavy-duty diesel engines. Achieve engine operation within the full range of combustion state. The product has higher reliability, stronger power, and better fuel economy
Computer control system
The whole process displays operating parameters such as running speed, gas supply pressure, oil pressure, exhaust temperature, coolant temperature, and fuel level. With self-diagnosis fault, alarm and shutdown functions, to ensure the safe operation of the machine when unattended.
Cooling system of
The new results of the North American research and development center ensure that the compressor is always in the running state. The vertical oil, water and air coolers with large diameter fans are designed to adapt to cold and hot weather.
Triple filtration system
Air filtration system: Patented, maintenance-free centrifugal air prefilter filters more than 90% of dust and impurities, so that the filter element maintenance and replacement cycle is extended by 5 times; The precision filter layer of the cyclone main air filter removes the remaining dust to ensure that the machine does not wear out, and the safety filter element can make the machine do not stop the air filter maintenance to ensure the safe operation of the machine. Suitable for continuous operation in desert, dusty and other harsh environment;
Oil and gas separation system: reduce the impact of too much or too little oil injection of the separator on the oil content of the compressed air, and always keep the oil content of the compressed air below 3ppm;
Lubricating oil filter with accuracy of 10 microns: ensures minimal wear on running parts. Multiple fuel filters protect the reliability of the engine fuel injection system.
Wheel belt chassis can be added
It can be customized as a 4-wheel portable screw air compressor.
Other Product
Water Well Drilling Rig
Drill Truck
Core Drilling Rig
Air compressor
Company Profile
Wanhai Machinery Co., Ltd., situated in HangZhou, ZheJiang , is a reputable manufacturer specializing in the design, development, production, and distribution of top-notch drilling machinery and equipment. Our extensive product range encompasses a variety of drilling rigs, including oil and gas drilling rigs, water well drilling rigs, core drilling rigs, and more, catering to diverse drilling tasks and scenarios. Our unwavering commitment lies in delivering exceptional products and services that are tailored to meet the specific requirements of each customer. We take pride in our dedicated after-sales team, who promptly and effectively address any concerns or issues that may arise, ensuring utmost customer satisfaction.
We eagerly anticipate establishing enduring, reliable, and mutually beneficial relationships with every customer we serve. Should you express interest in our products, please do not hesitate to reach out to us. We assure you that our team will provide you with the necessary information and assistance to make an informed decision.
At Wanhai Machinery Co., Ltd., we prioritize quality and innovation in all aspects of our operations. Our state-of-the-art manufacturing facilities, coupled with our team of experienced professionals, enable us to consistently deliver drilling machinery and equipment of the highest standards. We stay abreast of the latest technological advancements in the industry, ensuring that our products are at the forefront of efficiency and performance. Furthermore, we understand that each drilling project comes with its unique set of challenges and requirements. Therefore, we offer customized solutions to cater to the specific needs of our customers.
Foreign customer
FAQ
1. Are you a trading company or a manufacturer?
We are a professional manufacturer. Our factory mainly produces water well drilling rigs, core drilling rigs, down-the-hole drilling rigs, pile drivers, etc. The products have been exported to hundreds of countries around the world and enjoy a high reputation all over the world.
2.How to inspect the goods?
1) Support customers to come to the factory for on-site inspection.
2) Support customers to designate third-party companies to inspect goods.
3) Support video inspection.
3.How long is your delivery cycle?
1) In the case of stock, we can deliver the machine within 7 days.
2) Under standard production, we can deliver the machine within 15-20 days.
3) In the case of customization, we can deliver the machine within 25-30 days.
4. What’s your terms of payment?
T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Technical Services |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Water Cooling |
| Power Source: | Diesel Engine |
| Cylinder Position: | Horizontal |
| Customization: |
Available
|
|
|---|
.webp)
How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
.webp)
Can air compressors be used for inflating tires and sporting equipment?
Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:
1. Tire Inflation:
Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.
2. Sporting Equipment Inflation:
Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.
3. Air Tools for Inflation:
Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.
4. Adjustable Pressure:
One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.
5. Efficiency and Speed:
Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.
6. Portable Air Compressors:
For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.
It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.
How does an air compressor work?
An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:
1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.
2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.
3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.
4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.
5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.
6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.
Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.
In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
editor by CX 2023-12-27
China manufacturer Towable Twin Diesel Screw Air Compressor for Water Well Drilling Rig Machine air compressor lowes
Product Description
Features of Towable Twin Diesel Screw Air Compressor For Water Well Drilling Rig Machine Use
1. Towable Twin Diesel Screw Air Compressor For Water Well Drilling Rig Machine adopted CHINAMFG engines;
2. Automatic control and protection system;zmwm02
3. Error free capacity control;
4. Deluxe micro-computer florescence contrlo panel;
5. All weather models for high altitude operations (customization available
for above 5500m high altitude applications by CHINAMFG only);
6. High quality filtration system with safety filters.
Main Parameter of Towable Twin Diesel Screw Air Compressor For Water Well Drilling Rig Machine Use
| Model | Rated Exhaust Pressure | Rated Exhaust Volume |
Oil Content | Diesel Engine | Net Weight | Dimensions |
| (mpa) | (m3 /min) | ppm | kw(hp) | (kg) | (mm) | |
| 42SCY-7 | 0.7 | 4 | ≤6 | 42(65) | 780 | 2110×1500×1620 |
| 58SCY-8 | 0.8 | 7 | ≤6 | 58(80) | 1550 | 3140×1740×1900 |
| 110SCY-8 | 0.8 | 12 | ≤6 | 110(150) | 2480 | 3120×1630×2290 |
| 110SCY-10 | 1 | 12 | ≤6 | 110(150) | 2480 | 3120×1630×2290 |
| 110SCY-10 | 1 | 10 | ≤6 | 110(150) | 2480 | 3120×1630×2290 |
| 110SCY-14.5 | 1.45 | 8.5 | ≤6 | 110(150) | 2480 | 3120×1630×2290 |
| 140SCY-8 | 0.8 | 17 | ≤6 | 140(180) | 3000 | 3650x1700x2040 |
| 138SCY-14.5 | 0.8/1.45 | 12.8 | ≤6 | 140(180) | 3000 | 3350×2060×2350 |
| 139SCY-13 | 1.3 | 15 | ≤6 | 140(180) | 3000 | 3650x1700x2040 |
| 177SCY-14.5 | 1.45 | 15.2 | ≤6 | 179(240) | 3800 | 3720×1970×2550 |
| 178SCY-14.5 | 1.45 | 17 | ≤6 | 179(240) | 3800 | 3720×1970×2550 |
| 180SCY-8 | 0.8 | 20 | ≤6 | 179(240) | 3800 | 3720×1970×2550 |
| 180SCY-14.5 | 1.45 | 17 | ≤6 | 179(240) | 3800 | 3720×1970×2550 |
| 190SCY-16 | 1.6 | 21 | ≤6 | 194(260) | 3800 | 4600x1900x2350 |
| 250SCY-14.5 | 1.45 | 22 | ≤6 | 250(340) | 5500 | 4600x2000x2350 |
| Towalbe Diesel Screw Air Compressor (High Pressure) | ||||||
| Model | Rated Exhaust Pressure | Rated Exhaust volume | Oil Content | Diesel Engine | Net Weight | Dimensions |
| (mpa) | (m3 /min) | ppm | kw(hp) | (kg) | (mm) | |
| 177SCY-17 | 1.7 | 16 | ≤6 | 179(240) | 3760 | 3720×1970×2550 |
| 188SCY-17 | 1.7 | 18 | ≤6 | 191(260) | 3650 | 3720×1970×2550 |
| 191SCY-17 | 1.7 | 18 | ≤6 | 191(260) | 3830 | 3720×1970×2550 |
| 250SCY-17 | 1.7 | 22 | ≤6 | 250(340) | 4800 | 3810x2000x2900 |
| 195SCY-19 | 1.9 | 19 | ≤6 | 194(260) | 3830 | 3720x1970x2550 |
| 260SCY-21 | 2.1 | 22 | ≤6 | 250(340) | 4590 | 4150x2000x2900 |
| 288SCY-22 | 2.2 | 27 | ≤6 | 288(380) | 4940 | 4150x2000x2900 |
| 406SCY-25 | 2.5 | 33 | ≤6 | 400(525) | 6800 | 4600x2250x2500 |
Pictures of Towable Twin Diesel Screw Air Compressor For Water Well Drilling Rig Machine Use
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Angular |
| Structure Type: | Closed Type |
| Installation Type: | Movable Type |
| Customization: |
Available
|
|
|---|
.webp)
What are the differences between stationary and portable air compressors?
Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:
1. Mobility:
The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.
2. Power Source:
Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.
3. Tank Capacity:
Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.
4. Performance and Output:
The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.
5. Noise Level:
Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.
6. Price and Cost:
Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.
When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.
How are air compressors used in refrigeration and HVAC systems?
Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:
1. Refrigerant Compression:
In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.
2. Refrigeration Cycle:
The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.
3. HVAC Cooling and Heating:
In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.
4. Air Conditioning:
Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.
5. Compressor Types:
Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.
6. Energy Efficiency:
Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.
By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.
How does an air compressor work?
An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:
1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.
2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.
3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.
4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.
5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.
6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.
Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.
In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
editor by CX 2023-12-26
China high quality Lab Air Compressor for Industry Vacuum Pump Without Oill or Water manufacturer
Product Description
Product Description
Diaphragm Vacuum Pump(GM-0.50)
Working Principle:
The reciprocating movement of the diaphragm compresses and stretches the air in the pump chamber to form a vacuum, under the effect of the pressure difference, which is generated between the pump suction port and the external atmospheric pressure,the gas is pressed into the pump chamber,and then discharged from the exhaust port.
Relative Products:
Main Feature:
•Chemical Resistance
•Compact
•100% Oil-free
•Plug and play
•Small Footprint
•Fixing Sucker
•Low Maintenance
•Low noise and Low Vibration
•Thermal protection device
Applicaiton:
It is widely used in scientific research laboratories, instruments and meters, chemical analysis, bioengineering, automatic control, environmental protection, water treatment and many other fields.
For example:
Vacuum Adsorption
Solvent Filtration
Vacuum Disillation
Vacuum Drying
Compressing And Converting Gas
SPE (Solid Phase Extraction)
Packaging & Shipping
Certifications
Company Profile
ZheJiang CHINAMFG Experiment Equipment Co.,ltd is renowned as an experienced manufacture of Vacuum Pumps and Filtration Apparatus since 1993.
We are located in ZheJiang Xihu (West Lake) Dis. New Hi-Tech Zone,a villa style facility with 400 square meters,which includes research,development,production,inspection and selling department.
Our sales network is spread throughout China to extends to the United States,Europe,the Middle East,Asia and other regions of the world.We have a long-term strategic cooperation agreement with the top 500 multinational companies. Welcome your inquiry.
FAQ
1.Are you a factory or distributor?
We are a factory,established in 1993.
2.What’s the minimum order quantity?
One set /One pkt
3. What is the delivery time?
3-5 working days after payment for regular models and 5-10 working days for customized models.
4. Can you accept OEM or ODM?
Yes, we can.
5.What is your Package?
Packed with standard carton and anti-shock foam protection inside,or according to your requirement.
6.After-Sales Service:
1). One-year Warranty
2).Training how to install and operate the instruments by video
3).7*24hoursTechnology Support by e-mail/Wechat/Mobile phone
7. How to choose the suitable equipment?
Tell us your requirements, our professional sales will introduce you the most suitable model.
8. How about the warranty for your products?
All of our products have 1 year warranty. During the guarantee period, if there are any problem with our instrument, we will help you to solve it by sending pictures, videos or free spare parts until things get fixed. Out of guarantee, we will also help you solve the problem,but not including send free spare parts to your country.
9. Can you offer the technical support, online or site training?
We will offer technical support like operating manual, operating videos to support or provided training material of the detailed products you are interested in. If you have chance to come to ZheJiang , welcome to our office, we have samples here, and we can show you how to operate them. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Support |
|---|---|
| Warranty: | 1year |
| Oil or Not: | Oil Free |
| Samples: |
US$ 245/Set
1 Set(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?
Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:
Water Quality:
- Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
- Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.
Water Treatment Methods:
- Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
- Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
- Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
- Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.
Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.
Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.
What Is the Role of Filtration in Water-Lubricated Air Compressors?
Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:
Contaminant Removal:
- Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
- Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.
Protection of Components:
- Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
- Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.
Prevention of System Fouling:
- Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.
Extended Equipment Lifespan:
- Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.
Regular Maintenance and Monitoring:
- Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
- Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.
In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.
.webp)
How Do Water-Lubricated Air Compressors Compare to Oil-Lubricated Ones?
Water-lubricated air compressors and oil-lubricated air compressors have distinct differences in terms of lubrication method, performance, maintenance, and environmental impact. Here is a detailed comparison between the two:
| Water-Lubricated Air Compressors | Oil-Lubricated Air Compressors | |
|---|---|---|
| Lubrication Method | Water is used as the lubricant in water-lubricated compressors. It provides lubrication and heat dissipation. | Oil is used as the lubricant in oil-lubricated compressors. It provides lubrication, sealing, and heat dissipation. |
| Performance | Water lubrication offers efficient heat dissipation and cooling properties. It can effectively remove heat generated during compressor operation, preventing overheating and prolonging the compressor’s lifespan. Water lubrication can be suitable for applications where high heat generation is a concern. | Oil lubrication provides excellent lubrication properties, ensuring smooth operation and reduced friction. It offers good sealing capabilities, preventing air leakage. Oil-lubricated compressors are often preferred for heavy-duty applications that require high pressure and continuous operation. |
| Maintenance | Water lubrication generally requires less maintenance compared to oil lubrication. Water does not leave sticky residues or deposits, simplifying the cleaning process and reducing the frequency of lubricant changes. However, water lubrication may require additional measures to prevent corrosion and ensure proper water quality. | Oil lubrication typically requires more maintenance. Regular oil changes, filter replacements, and monitoring of oil levels are necessary. Contaminants, such as dirt or moisture, can adversely affect oil lubrication and require more frequent maintenance tasks. |
| Environmental Impact | Water lubrication is more environmentally friendly compared to oil lubrication. Water is non-toxic, biodegradable, and does not contribute to air or water pollution. It has a lower environmental impact and reduces the risk of contamination in case of leaks or spills. | Oil lubrication can have environmental implications. Oil leaks or spills can contaminate the environment, including air, soil, and water sources. Used oil disposal requires proper handling to prevent pollution. Oil-lubricated compressors also release volatile organic compounds (VOCs) into the air, contributing to air pollution. |
In summary, water-lubricated air compressors excel in efficient heat dissipation, require less maintenance, and have a lower environmental impact. On the other hand, oil-lubricated air compressors offer excellent lubrication properties and are suitable for heavy-duty applications. The choice between water and oil lubrication depends on specific requirements, operating conditions, and environmental considerations.
editor by CX 2023-12-21
China Custom Energy Efficient Stationary Oilless Water Cooled Screw Air Compressor Oil Free with high quality
Product Description
Screw type air compressor structure of a unique design, a compact, stylish appearance, high efficiency, small energy consumption, low noise characteristics and long life, is a smart environment-friendly products. Is widely applied in metallurgy, machinery, chemicals, and mining, and electric power industries of the ideal gas source equipment.
Advantage:
1.The third generation of advanced rotor and concise intake control system
2.Efficient centrifugal separator oil and gas, gas oil content is small,tube and core of long life .
3. Efficient, low noise suction fan of the full use of export dynamic pressure
increased effect of heat transfer (air-cooled)
4. Automatic water-cooling system for large air compressor to provide more efficient.
5.Fault diagnosis system, the control panel is easy to operate
6 Removable door, equipment maintenance, service convenient
7.Microelectronic processing so that temperature,pressure and other parameters are closely monitored .
Our SEF Product details:
Product accessories:
1.Brand Screw Host
Large rotors,low rpm,long life span
High efficiency,low noise,low vibration,high reliability
Bearing life over 100,000 hours
Little leakage triangle,low power/airflow ratio
Less wearing parts,low maintenance cost
2.Motor
High efficiency air-cooling totally enclosed motor
Large starting torque
Low noise,better structure
Original imported CHINAMFG bearing
F grade insulation,IP 55 protection level
Low rpm
3.Brand Intake Valve Assembie
Non-load starting,butterfly inlet comtrolling valve
0~100% stepless volume regulation,aluminium alloy unibody casing
With Non-return value for heavy load,piston mover
Non-return value close under urgent stop or power failure
4.Air Filter
Air filter from Mann Hummel Germany
Dust removal 99.9%,filtering fineness 3 μm
Ensuring the clean air for inlet
Prolonging the life span of air system,large size,over 3000 hours
5.Oil System
Oil Filter from Mann Hummel Germany
Reliably removing the dust in oil
Oil fineness less then 0.1 μm
Ensuring the clearness and lubrication of oil system,good cooling function
Aplication Fields:
Our service:
1. Pre-sale service:
Act as a good adviser and assistant of clients enable them to get rich and generous returns on their investments. 1. Select equipment model. 2. Design and manufacture products according to client’s special requirement; 3. Train technical personnel for clients.
2. Services during the sale:
1. Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
3. After-sale services:
Provide considerate services to minimize clients’ worries.
1. Complete After-sales service, professional engineers available to service machinery at home or oversea.
2.24 hours technical support by e-mail.
3. Other essential technological service.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
What Are the Key Components of a Water-Lubrication System in Compressors?
A water-lubrication system in compressors typically consists of several key components that work together to provide lubrication and cooling to the compressor. Here’s a detailed explanation of the key components of a water-lubrication system in compressors:
Water Supply:
- Water Source: The water-lubrication system requires a water source that provides clean and suitable water for lubrication. The water can be sourced from various places such as municipal water supply, well water, or treated water from a dedicated water treatment system.
- Water Inlet: The water inlet is the entry point where water enters the compressor’s lubrication system. It may include valves, filters, or other components to regulate and control the water flow.
Lubrication System:
- Water Jackets: Water jackets are channels or passages built into the compressor’s housing or cylinder walls. These jackets allow water to circulate and come into direct contact with the compressor’s moving parts, providing lubrication and cooling. The water jackets help dissipate heat generated during compression and prevent excessive temperatures that could damage the compressor.
- Water Pump: The water pump is responsible for circulating water through the water jackets and the entire lubrication system. It provides the necessary pressure to ensure adequate water flow and distribution to the compressor’s components.
- Flow Control Devices: Flow control devices, such as valves or flow restrictors, are often included in the water-lubrication system to regulate and control the water flow rate. These devices help maintain optimal water pressure and flow throughout the system, ensuring effective lubrication and cooling.
- Water Filters: Water filters are used to remove impurities, sediment, or debris from the water before it enters the lubrication system. They help prevent blockages, protect the compressor’s components from damage, and maintain the quality of the water used for lubrication.
- Water Separator: A water separator is a component that removes excess water, moisture, or condensate from the compressed air. It ensures that the compressed air leaving the compressor is dry and free from excess water content, preventing potential issues such as corrosion or contamination downstream.
Control and Monitoring:
- Temperature Sensors: Temperature sensors are used to monitor the temperature of the water and the compressor components. They provide feedback to the control system, allowing for adjustments in water flow or cooling measures if required to maintain optimal operating conditions.
- Pressure Sensors: Pressure sensors are employed to monitor the water pressure within the lubrication system. They help ensure that the water flow and pressure are within the desired range, allowing for proper lubrication and cooling of the compressor.
- Control System: A control system, which may include a combination of sensors, valves, and controllers, is responsible for regulating and maintaining the operation of the water-lubrication system. It can monitor various parameters, such as temperature, pressure, and flow, and make adjustments as needed to ensure efficient and safe operation.
Regular maintenance, inspection, and monitoring of the key components of the water-lubrication system are essential to ensure its proper functioning and to prevent any issues that could affect the performance and longevity of the compressor.
How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?
When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:
Initial Investment:
- Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.
Lubrication System Maintenance:
- Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
- Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.
Component Lifespan and Replacement:
- Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.
Corrosion Prevention:
- Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.
Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.
.webp)
How Is Water Quality Crucial for the Performance of These Compressors?
Water quality plays a crucial role in the performance of water-lubricated air compressors. The quality of the water used for lubrication directly impacts the efficiency, reliability, and lifespan of these compressors. Here are the key reasons why water quality is essential for optimal compressor performance:
- Lubrication effectiveness: Water serves as the lubricant in water-lubricated air compressors. The water forms a protective film between moving parts, reducing friction and wear. However, if the water contains impurities or contaminants, it can compromise the lubricating properties. Impurities like minerals, sediments, or dissolved solids can hinder the formation of an effective lubricating film, leading to increased friction and potential damage to the compressor components.
- Corrosion prevention: Water with high mineral content, such as hard water, can promote corrosion within the compressor system. Minerals like calcium and magnesium can react with metal surfaces, leading to rust, scale formation, and degradation of internal components. Corrosion compromises the structural integrity of the compressor, reduces its efficiency, and may result in costly repairs or even premature failure.
- Preventing blockages: Poor water quality can result in the accumulation of sediments, debris, or contaminants within the compressor system. These deposits can block water passages, filters, or valves, impeding the flow of water and affecting the overall performance of the compressor. Restricted water flow may lead to inadequate cooling, reduced lubrication, and compromised efficiency.
- Preventing fouling and fouling-related issues: Fouling refers to the accumulation of organic or inorganic deposits on heat transfer surfaces, such as heat exchangers or radiators, within the compressor system. Poor water quality can contribute to fouling, reducing heat transfer efficiency and impairing the cooling capacity of the compressor. This can result in elevated operating temperatures, decreased performance, and potential damage to the compressor.
- System cleanliness: Clean water is crucial for maintaining a clean and sanitary compressor system, especially in industries like food and beverage or medical applications. Contaminated water can introduce harmful bacteria, microorganisms, or particles into the compressor, posing a risk to product quality, safety, or patient well-being.
To ensure optimal performance and longevity of water-lubricated air compressors, it is important to monitor and maintain the quality of the water used for lubrication. Regular water analysis, proper filtration, and appropriate water treatment measures should be employed to remove impurities, control mineral content, and maintain the desired water quality. By ensuring clean and high-quality water, the compressor can operate efficiently, minimize the risk of component damage, and contribute to a reliable and safe compressed air system.
editor by CX 2023-12-20
China Best Sales Lab Air Compressor for Industry Vacuum Pump Without Oill or Water small air compressor
Product Description
Product Description
Diaphragm Vacuum Pump(GM-0.50)
Working Principle:
The reciprocating movement of the diaphragm compresses and stretches the air in the pump chamber to form a vacuum, under the effect of the pressure difference, which is generated between the pump suction port and the external atmospheric pressure,the gas is pressed into the pump chamber,and then discharged from the exhaust port.
Relative Products:
Main Feature:
•Chemical Resistance
•Compact
•100% Oil-free
•Plug and play
•Small Footprint
•Fixing Sucker
•Low Maintenance
•Low noise and Low Vibration
•Thermal protection device
Applicaiton:
It is widely used in scientific research laboratories, instruments and meters, chemical analysis, bioengineering, automatic control, environmental protection, water treatment and many other fields.
For example:
Vacuum Adsorption
Solvent Filtration
Vacuum Disillation
Vacuum Drying
Compressing And Converting Gas
SPE (Solid Phase Extraction)
Packaging & Shipping
Certifications
Company Profile
ZheJiang CHINAMFG Experiment Equipment Co.,ltd is renowned as an experienced manufacture of Vacuum Pumps and Filtration Apparatus since 1993.
We are located in ZheJiang Xihu (West Lake) Dis. New Hi-Tech Zone,a villa style facility with 400 square meters,which includes research,development,production,inspection and selling department.
Our sales network is spread throughout China to extends to the United States,Europe,the Middle East,Asia and other regions of the world.We have a long-term strategic cooperation agreement with the top 500 multinational companies. Welcome your inquiry.
FAQ
1.Are you a factory or distributor?
We are a factory,established in 1993.
2.What’s the minimum order quantity?
One set /One pkt
3. What is the delivery time?
3-5 working days after payment for regular models and 5-10 working days for customized models.
4. Can you accept OEM or ODM?
Yes, we can.
5.What is your Package?
Packed with standard carton and anti-shock foam protection inside,or according to your requirement.
6.After-Sales Service:
1). One-year Warranty
2).Training how to install and operate the instruments by video
3).7*24hoursTechnology Support by e-mail/Wechat/Mobile phone
7. How to choose the suitable equipment?
Tell us your requirements, our professional sales will introduce you the most suitable model.
8. How about the warranty for your products?
All of our products have 1 year warranty. During the guarantee period, if there are any problem with our instrument, we will help you to solve it by sending pictures, videos or free spare parts until things get fixed. Out of guarantee, we will also help you solve the problem,but not including send free spare parts to your country.
9. Can you offer the technical support, online or site training?
We will offer technical support like operating manual, operating videos to support or provided training material of the detailed products you are interested in. If you have chance to come to ZheJiang , welcome to our office, we have samples here, and we can show you how to operate them.
| After-sales Service: | Support |
|---|---|
| Warranty: | 1year |
| Oil or Not: | Oil Free |
| Samples: |
US$ 245/Set
1 Set(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can air compressors be used for painting and sandblasting?
Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:
Painting:
Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:
- Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
- Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
- Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.
Sandblasting:
Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:
- Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
- Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
- Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.
When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.
Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.
.webp)
How do you choose the right air compressor for woodworking?
Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:
1. Required Air Volume (CFM):
Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.
2. Tank Size:
Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.
3. Maximum Pressure (PSI):
Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.
4. Noise Level:
Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.
5. Portability:
Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.
6. Power Source:
Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.
7. Quality and Reliability:
Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.
8. Budget:
Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.
By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.
Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2023-12-13
China Good quality Vertical Oil Free Lubrication Water Cooling Piston Air Compressor with Hot selling
Product Description
Product Description
Features
1. Complete variety and series:
The 0.5 ~ 0.7MPA series designed by modern concepts to the rehabilitation air compressor is used to gather new technological achievements of micro -small air compressors domestic and abroad.
2. Technical agglomeration, comprehensive performance of machinery:
The optimized design of the air valve can effectively reduce exhaust resistance and exhaust temperature, and increase the exhaust volume. Design a reasonable aluminum cylinder head, high heat dissipation CHINAMFG to achieve rapid heat dissipation, effectively reduce exhaust temperature, and reduce energy consumption. Use intake dumplings or exhaust load unloading devices to effectively reduce energy consumption.
Oil strikes are used to strike oil to form splashing oil fog, lubricating bearing tiles and bearing, and reliable operation.
3.Close to the actual needs of users:The complete series of products, the exhaust volume has been from small to large, which meets the needs of air mechanical and gas such as air -drifting machines such as pneumatic rock drills. There are diverse structures, suitable for different users. Low -quality, low investment costs.
Product specifications series parameters
| Model | HV-4.0/5 | HS-4.5/6 | HS-4.5/6C | |
|
Item |
Engine displacement m/min | 4 | 4.5 | 4.5 |
| Discharge pressure Mpa | 0.5 | 0.6 | 0.6 | |
| Crankshaft speedr/min | 970 | 980 | 980 | |
| Cylinders×cylinder diameter z×mm |
4×120 | 4×120 | 4×120 | |
| Piston stroke mm | 100 | 112 | 112 | |
| Volume of gas storage tank L | 230 | 200 | 230 | |
| Supporting motivation | L32diesel engine or 18.5kW,2pole motor |
25kW, 6pole motor |
QC490G 35kW diesel engine |
|
| Pressure control mode | Inlet Close |
Inlet Close |
Inlet Close |
|
| Lubricating mode | splashing | Oil pump forced pressure And oil strike splash |
Elastic sleeve pin coupling directly connected | |
| Cooling mode | Air cooling | Air cooling | Air cooling | |
| Driving mode | Clutch, triangular belt | Elastic sleeve pin coupling directly connected | Clutch, reducer Elastic sleeve pin coupling | |
| Dimension(mm) | 1900×1070×1260 | 1460×924×1210 | 2030×945×1560 | |
| Total weight(kg) diesel engine |
580 | — | 630 | |
| Total weight(kg) eclectic engine |
540 | 550 | — | |
| Model | 2V-4.0/5C | 2V-4.0/5P | 2V-4.0/5 | |
|
Item |
Engine displacement m/min | 4 | 4 | 4 |
| Discharge pressure Mpa | 0.5 | 0.5 | 0.5 | |
| Crankshaft speedr/min | 980 | 980 | 980 | |
| Cylinders×cylinder diameter z×mm |
4×125 | 4×125 | 4×125 | |
| Piston stroke mm | 100 | 100 | 100 | |
| Volume of gas storage tank L | 230 | 230 | 230 | |
| Supporting motivation | QC490G 35kW Four-cylinder diesel engine |
HS400 27kW Single-cylinder diesel engine |
22kW, 6pole motor |
|
| Pressure control mode | Inlet Close |
Inlet Close |
Inlet Close |
|
| Lubricating mode | splashing | splashing | splashing | |
| Cooling mode | Air cooling | Air cooling | Air cooling | |
| Driving mode | Clutch, reducer Elastic sleeve pin coupling | Clutch, triangular belt | Elastic sleeve pin coupling directly connected | |
| Dimension(mm) | 2120×895×1560 | 2100×945×1285 | 1900×930×1235 | |
| Total weight(kg) diesel engine |
680 | 492 | 680 | |
| Total weight(kg) eclectic engine |
580 | |||
| After-sales Service: | Online |
|---|---|
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can air compressors be used for painting and sandblasting?
Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:
Painting:
Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:
- Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
- Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
- Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.
Sandblasting:
Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:
- Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
- Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
- Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.
When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.
Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.
How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
.webp)
What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2023-12-02
China wholesaler China Factory Supply 200kw 270HP Oil-Free Water Lubricated Screw Air Compressor supplier
Product Description
China factory supply 200kw 270HP Oil-Free Water Lubricated Screw Air Compressor
1.About GREAT:
GREAT air compressor, as 1 leading manufacture &exporter for screw air compressor in China. Founded in 1957 years, coving 20000 square meters. With over 200 skilled employees and 20 R&D research engineers, we focus on the research, production, sales and service for screw air compressor and relative products .Our goal is to provide the high grade and most energy saving compressor for the world customer.
Our main products including screw air compressor, air dryer, air tanker, line filters and other relative compressed air products etc. we passed ISO and CE certificate. Germany standard and 60 years industry experience help us win the domestic and foreign customers praise .From 2016 opened to the world, now exporting to more than 100 countries. We have established a huge sales and service network at home and abroad. We can provide satisfied service such as consulting, training, repairing, spare parts suppling, etc.
“GREAT” as famous china brand for air compressor, our mission is to become a world-famous high-end brand and service for oversea customers. Welcome more oversea agents, dealers and distributors to join us. We also can do the OEM service for big customers
Accoring to the busniness tenet of “high efficiency,engeryg saving, realiability and durable ” GREAT provide you with high-quality products and timely service as well as customized compressed air system solutions.
2. performance characteristics for water- lubricated oil free screw air compressor :
3. Advantages for oil-free water lubrication screw air compressor:
1). No oil, cleaner
The whole air compressor does not need to add any lubricating oil inside to make the outlet gas cleaner.
2). Stainless steel, safer
The parts in contact with compressed air in the system are made of 304 or 316 stainless steel to prevent pollution in the compression process and ensure the safety of gas.
3). low speed, high efficiency, more environmental protection
The main engine and motor are connected by elastic coupling, and there is no gearbox and other variable speed device, which makes the main engine and motor rotate at the same speed, reducing noise and vibration less.
The compression temperature of the host machine is about 50ºC, close to isothermal compression, effectively reducing energy consumption.
Using water as a lubricant, the entire life cycle of the equipment does not produce any waste oil discharge.
4).Simple structure and low maintenance cost
The machine structure is simple, easy to maintain, only need to replace the air rate and water filter element, no lubricating oil, greatly reduce the maintenance cost.
4. Details for GREAT oil free water lubricated screw air compressor :
5.Technical Parameters for oil-free water lubrication screw air compressor:
| Model | Max work pressure (Mpa) | Flow air capacity (m³/min) | Motor power (kw) | Noise (dB) |
Pipe dia. Of cooling water | Cooling water volume (T/H) |
Lubricate water volume | Dimension LXWXH (mm) |
Weight (kg) |
Air outlet |
| TKW-5VA/W | 0.8 | 0.3~0.78 | 5.5 | 58 | 3/4″ | 1.5 | 10 | 800x800x1100 | 460 | 3/4″ |
| 1.0 | 0.2~0.65 | |||||||||
| TKW-7VA/W | 0.8 | 0.35~1.17 | 7.5 | 58 | 3/4″ | 1.5 | 10 | 800x800x1100 | 510 | 3/4″ |
| 1.0 | 0.3~1.05 | |||||||||
| 1.25 | 0.24~0.81 | |||||||||
| TKW-11VA/W | 0.8 | 0.54~1.65 | 11 | 60 | 1″ | 2.5 | 26 | 1200x760x1300 | 620 | 3/4″ |
| 1.0 | 0.45~1.42 | |||||||||
| 1.25 | 0.35~1.10 | |||||||||
| TKW-15VA/W | 0.8 | 0.75~2.43 | 15 | 63 | 1″ | 3.5 | 26 | 1200x760x1300 | 670 | 3/4″ |
| 1.0 | 0.65~2.17 | |||||||||
| 1.25 | 0.6~1.80 | |||||||||
| TKW-18VA/W | 0.8 | 0.9~3.13 | 18.5 | 65 | 1″ | 4 | 30 | 1400x900x1450 | 730 | 1″ |
| 1.0 | 0.9~2.82 | |||||||||
| 1.25 | 0.6~2.05 | |||||||||
| TKW-22VA/W | 0.8 | 1.1~3.52 | 22 | 65 | 1″ | 5 | 30 | 1400x900x1450 | 780 | 1″ |
| 1.0 | 0.97~3.21 | |||||||||
| 1.25 | 0.85~2.78 | |||||||||
| TKW-30VA/W | 0.8 | 1.55~5.12 | 30 | 67 | 1 1/2″ | 7 | 40 | 1550X1150X1500(A) 1500X1150X1300(W) |
1150 | 1 1/4″ |
| 1.0 | 1.255~4.43 | |||||||||
| 1.25 | 1.1~3.63 | |||||||||
| TKW-37VA/W | 0.8 | 1.91~6.30 | 37 | 67 | 1 1/2″ | 9 | 40 | 1550X1150X1500(A) 1500X1150X1300(W) |
1200 | 1 1/4″ |
| 1.0 | 1.60~5.33 | |||||||||
| 1.25 | 1.42~4.77 | |||||||||
| TKW-45VW | 0.8 | 2.5~7.4 | 45 | 68 | 1 1/2″ | 10 | 90 | 1800x1300x1750(A) 1800x1300x1680(W) |
1490 | 2″ |
| 1.0 | 1.91~6.30 | |||||||||
| 1.25 | 1.70~5.56 | |||||||||
| TKW-55VW | 0.8 | 3.0~9.76 | 55 | 70 | 1 1/2″ | 12 | 100 | 1980x1300x1750(A) 1800x1300x1680(W) |
1570 | 2″ |
| 1.0 | 2.60~8.55 | |||||||||
| 1.25 | 2.30~7.67 | |||||||||
| TKW-75VW | 0.8 | 3.95~13.00 | 75 | 73 | 1 1/2″ | 18 | 100 | 1800x1300x1750(W) | 1750 | 2″ |
| 1.0 | 3.4~11.50 | |||||||||
| 1.25 | 3.0~9.70 | |||||||||
| TKW-90VW | 0.8 | 5.0~14.8 | 90 | 73 | 1 1 /2″ | 20 | 120 | 2200x1550x1800 | 2450 | 2 1/2″ |
| 1.0 | 4.30~13.90 | |||||||||
| 1.25 | 3.72~12.60 | |||||||||
| TKW-110VW | 0.8 | 6.0~19.85 | 110 | 78 | 2″ | 24 | 120 | 2200x1550x1800 | 2580 | 2 1/2″
|
| 1.0 | 5.0~16.66 | |||||||||
| 1.25 | 4.65~15.56 | |||||||||
| TKW-132VW | 0.8 | 6.75~23.10 | 132 | 78 | 2″ | 30 | 120 | 2200x1550X1800 | 2700 | 2 1/2″ |
| 1.0 | 6.0~19.97 | |||||||||
| 1.25 | 5.07~16.90 | |||||||||
| TKW-160VW | 0.8 | 8.5~28.11 | 160 | 80 | 3″ | 35 | 160 | 3000X1800X2100 | 3900 | 3″ |
| 1.0 | 7.6~25.45 | |||||||||
| 1.25 | 6.7~22.52 | |||||||||
| TKW-185VW | 0.8 | 10~33.97 | 185 | 80 | 3″ | 38 | 160 | 3000X1800X2100 | 4050 | 3″ |
| 1.0 | 8.72~29.00 | |||||||||
| 1.25 | 7.75~25.21 | |||||||||
| TKW-200VW | 0.8 | 11.2~36.75 | 200 | 80 | 4″ | 42 | 200 | 3100X1850X2100 | 4200 | 4″ |
| 1.0 | 9.68~32.78 | |||||||||
| 1.25 | 9.2~29.24 | |||||||||
| TKW-220VW | 0.8 | 12.2~39.67 | 220 | 80 | 4″ | 47 | 200 | 3100X1850X2100 | 4400 | 4″ |
| 1.0 | 11.2~36.75 | |||||||||
| 1.25 | 9.0~29.63 | |||||||||
| TKW-250VW | 0.8 | 13.5~43.5 | 250 | 80 | 4″ | 53 | 200 | 3100X1850X2100 | 4800 | 4″ |
| 1.0 | 12.2~39.30 | |||||||||
| 1.25 | 10.2~34 |
4.Application :
6.Certification :
7. Packing and shipping :
8. FAQ Industrial Lubricated High Pressure Screw Air Compressor
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!
9. Contact :
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Angular |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
.webp)
How Do You Ensure Proper Water Lubrication in Air Compressors?
Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:
- Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
- Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
- Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
- Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
- Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
- Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.
By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.
How Are Water-Lubricated Air Compressors Used in Automotive Applications?
Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:
Tire Inflation:
- Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
- Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.
Painting and Finishing:
- Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
- Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.
Brake and Suspension Systems:
- Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
- Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.
Diagnostic and Testing Equipment:
- Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
- Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.
Overall, water-lubricated air compressors play a significant role in various automotive applications, including tire inflation, painting and finishing, brake and suspension systems, and diagnostic and testing equipment. Their use helps ensure efficient and reliable operation, improved productivity, and high-quality results in automotive service, repair, and manufacturing processes.
Can Water-Lubricated Air Compressors Be Used in Medical Applications?
Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:
- Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
- Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
- Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
- Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
- Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
- Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.
While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.
editor by CX 2023-11-27
China factory 185kw 250HP Water Lubricated Direct Driven Oil-Free Single Rotary Screw Air Compressor with Best Sales
Product Description
185kw 250hp Water Lubricated Direct Driven Oil-Free Single Rotary Screw Air Compressor
1.About GREAT:
GREAT air compressor, as 1 leading manufacture &exporter for screw air compressor in China. Founded in 1957 years, coving 20000 square meters. With over 200 skilled employees and 20 R&D research engineers, we focus on the research, production, sales and service for screw air compressor and relative products .Our goal is to provide the high grade and most energy saving compressor for the world customer.
Our main products including screw air compressor, air dryer, air tanker, line filters and other relative compressed air products etc. we passed ISO and CE certificate. Germany standard and 60 years industry experience help us win the domestic and foreign customers praise .From 2016 opened to the world, now exporting to more than 100 countries. We have established a huge sales and service network at home and abroad. We can provide satisfied service such as consulting, training, repairing, spare parts suppling, etc.
“GREAT” as famous china brand for air compressor, our mission is to become a world-famous high-end brand and service for oversea customers. Welcome more oversea agents, dealers and distributors to join us. We also can do the OEM service for big customers
Accoring to the busniness tenet of “high efficiency,engeryg saving, realiability and durable ” GREAT provide you with high-quality products and timely service as well as customized compressed air system solutions.
2. performance characteristics for water- lubricated oil free screw air compressor :
3. Advantages for oil-free water lubrication screw air compressor:
1). No oil, cleaner
The whole air compressor does not need to add any lubricating oil inside to make the outlet gas cleaner.
2). Stainless steel, safer
The parts in contact with compressed air in the system are made of 304 or 316 stainless steel to prevent pollution in the compression process and ensure the safety of gas.
3). low speed, high efficiency, more environmental protection
The main engine and motor are connected by elastic coupling, and there is no gearbox and other variable speed device, which makes the main engine and motor rotate at the same speed, reducing noise and vibration less.
The compression temperature of the host machine is about 50ºC, close to isothermal compression, effectively reducing energy consumption.
Using water as a lubricant, the entire life cycle of the equipment does not produce any waste oil discharge.
4).Simple structure and low maintenance cost
The machine structure is simple, easy to maintain, only need to replace the air rate and water filter element, no lubricating oil, greatly reduce the maintenance cost.
4. Details for GREAT oil free water lubricated screw air compressor :
5.Technical Parameters for oil-free water lubrication screw air compressor:
| Model | Max work pressure (Mpa) | Flow air capacity (m³/min) | Motor power (kw) | Noise (dB) |
Pipe dia. Of cooling water | Cooling water volume (T/H) |
Lubricate water volume | Dimension LXWXH (mm) |
Weight (kg) |
Air outlet |
| TKW-5VA/W | 0.8 | 0.3~0.78 | 5.5 | 58 | 3/4″ | 1.5 | 10 | 800x800x1100 | 460 | 3/4″ |
| 1.0 | 0.2~0.65 | |||||||||
| TKW-7VA/W | 0.8 | 0.35~1.17 | 7.5 | 58 | 3/4″ | 1.5 | 10 | 800x800x1100 | 510 | 3/4″ |
| 1.0 | 0.3~1.05 | |||||||||
| 1.25 | 0.24~0.81 | |||||||||
| TKW-11VA/W | 0.8 | 0.54~1.65 | 11 | 60 | 1″ | 2.5 | 26 | 1200x760x1300 | 620 | 3/4″ |
| 1.0 | 0.45~1.42 | |||||||||
| 1.25 | 0.35~1.10 | |||||||||
| TKW-15VA/W | 0.8 | 0.75~2.43 | 15 | 63 | 1″ | 3.5 | 26 | 1200x760x1300 | 670 | 3/4″ |
| 1.0 | 0.65~2.17 | |||||||||
| 1.25 | 0.6~1.80 | |||||||||
| TKW-18VA/W | 0.8 | 0.9~3.13 | 18.5 | 65 | 1″ | 4 | 30 | 1400x900x1450 | 730 | 1″ |
| 1.0 | 0.9~2.82 | |||||||||
| 1.25 | 0.6~2.05 | |||||||||
| TKW-22VA/W | 0.8 | 1.1~3.52 | 22 | 65 | 1″ | 5 | 30 | 1400x900x1450 | 780 | 1″ |
| 1.0 | 0.97~3.21 | |||||||||
| 1.25 | 0.85~2.78 | |||||||||
| TKW-30VA/W | 0.8 | 1.55~5.12 | 30 | 67 | 1 1/2″ | 7 | 40 | 1550X1150X1500(A) 1500X1150X1300(W) |
1150 | 1 1/4″ |
| 1.0 | 1.255~4.43 | |||||||||
| 1.25 | 1.1~3.63 | |||||||||
| TKW-37VA/W | 0.8 | 1.91~6.30 | 37 | 67 | 1 1/2″ | 9 | 40 | 1550X1150X1500(A) 1500X1150X1300(W) |
1200 | 1 1/4″ |
| 1.0 | 1.60~5.33 | |||||||||
| 1.25 | 1.42~4.77 | |||||||||
| TKW-45VW | 0.8 | 2.5~7.4 | 45 | 68 | 1 1/2″ | 10 | 90 | 1800x1300x1750(A) 1800x1300x1680(W) |
1490 | 2″ |
| 1.0 | 1.91~6.30 | |||||||||
| 1.25 | 1.70~5.56 | |||||||||
| TKW-55VW | 0.8 | 3.0~9.76 | 55 | 70 | 1 1/2″ | 12 | 100 | 1980x1300x1750(A) 1800x1300x1680(W) |
1570 | 2″ |
| 1.0 | 2.60~8.55 | |||||||||
| 1.25 | 2.30~7.67 | |||||||||
| TKW-75VW | 0.8 | 3.95~13.00 | 75 | 73 | 1 1/2″ | 18 | 100 | 1800x1300x1750(W) | 1750 | 2″ |
| 1.0 | 3.4~11.50 | |||||||||
| 1.25 | 3.0~9.70 | |||||||||
| TKW-90VW | 0.8 | 5.0~14.8 | 90 | 73 | 1 1 /2″ | 20 | 120 | 2200x1550x1800 | 2450 | 2 1/2″ |
| 1.0 | 4.30~13.90 | |||||||||
| 1.25 | 3.72~12.60 | |||||||||
| TKW-110VW | 0.8 | 6.0~19.85 | 110 | 78 | 2″ | 24 | 120 | 2200x1550x1800 | 2580 | 2 1/2″
|
| 1.0 | 5.0~16.66 | |||||||||
| 1.25 | 4.65~15.56 | |||||||||
| TKW-132VW | 0.8 | 6.75~23.10 | 132 | 78 | 2″ | 30 | 120 | 2200x1550X1800 | 2700 | 2 1/2″ |
| 1.0 | 6.0~19.97 | |||||||||
| 1.25 | 5.07~16.90 | |||||||||
| TKW-160VW | 0.8 | 8.5~28.11 | 160 | 80 | 3″ | 35 | 160 | 3000X1800X2100 | 3900 | 3″ |
| 1.0 | 7.6~25.45 | |||||||||
| 1.25 | 6.7~22.52 | |||||||||
| TKW-185VW | 0.8 | 10~33.97 | 185 | 80 | 3″ | 38 | 160 | 3000X1800X2100 | 4050 | 3″ |
| 1.0 | 8.72~29.00 | |||||||||
| 1.25 | 7.75~25.21 | |||||||||
| TKW-200VW | 0.8 | 11.2~36.75 | 200 | 80 | 4″ | 42 | 200 | 3100X1850X2100 | 4200 | 4″ |
| 1.0 | 9.68~32.78 | |||||||||
| 1.25 | 9.2~29.24 | |||||||||
| TKW-220VW | 0.8 | 12.2~39.67 | 220 | 80 | 4″ | 47 | 200 | 3100X1850X2100 | 4400 | 4″ |
| 1.0 | 11.2~36.75 | |||||||||
| 1.25 | 9.0~29.63 | |||||||||
| TKW-250VW | 0.8 | 13.5~43.5 | 250 | 80 | 4″ | 53 | 200 | 3100X1850X2100 | 4800 | 4″ |
| 1.0 | 12.2~39.30 | |||||||||
| 1.25 | 10.2~34 |
4.Application :
6.Certification :
7. Packing and shipping :
8. FAQ Industrial Lubricated High Pressure Screw Air Compressor
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!
9. Contact :
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?
Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:
Water Quality:
- Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
- Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.
Water Treatment Methods:
- Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
- Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
- Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
- Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.
Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.
Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.
How Are Water-Lubricated Air Compressors Used in Automotive Applications?
Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:
Tire Inflation:
- Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
- Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.
Painting and Finishing:
- Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
- Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.
Brake and Suspension Systems:
- Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
- Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.
Diagnostic and Testing Equipment:
- Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
- Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.
Overall, water-lubricated air compressors play a significant role in various automotive applications, including tire inflation, painting and finishing, brake and suspension systems, and diagnostic and testing equipment. Their use helps ensure efficient and reliable operation, improved productivity, and high-quality results in automotive service, repair, and manufacturing processes.
How Is Water Quality Crucial for the Performance of These Compressors?
Water quality plays a crucial role in the performance of water-lubricated air compressors. The quality of the water used for lubrication directly impacts the efficiency, reliability, and lifespan of these compressors. Here are the key reasons why water quality is essential for optimal compressor performance:
- Lubrication effectiveness: Water serves as the lubricant in water-lubricated air compressors. The water forms a protective film between moving parts, reducing friction and wear. However, if the water contains impurities or contaminants, it can compromise the lubricating properties. Impurities like minerals, sediments, or dissolved solids can hinder the formation of an effective lubricating film, leading to increased friction and potential damage to the compressor components.
- Corrosion prevention: Water with high mineral content, such as hard water, can promote corrosion within the compressor system. Minerals like calcium and magnesium can react with metal surfaces, leading to rust, scale formation, and degradation of internal components. Corrosion compromises the structural integrity of the compressor, reduces its efficiency, and may result in costly repairs or even premature failure.
- Preventing blockages: Poor water quality can result in the accumulation of sediments, debris, or contaminants within the compressor system. These deposits can block water passages, filters, or valves, impeding the flow of water and affecting the overall performance of the compressor. Restricted water flow may lead to inadequate cooling, reduced lubrication, and compromised efficiency.
- Preventing fouling and fouling-related issues: Fouling refers to the accumulation of organic or inorganic deposits on heat transfer surfaces, such as heat exchangers or radiators, within the compressor system. Poor water quality can contribute to fouling, reducing heat transfer efficiency and impairing the cooling capacity of the compressor. This can result in elevated operating temperatures, decreased performance, and potential damage to the compressor.
- System cleanliness: Clean water is crucial for maintaining a clean and sanitary compressor system, especially in industries like food and beverage or medical applications. Contaminated water can introduce harmful bacteria, microorganisms, or particles into the compressor, posing a risk to product quality, safety, or patient well-being.
To ensure optimal performance and longevity of water-lubricated air compressors, it is important to monitor and maintain the quality of the water used for lubrication. Regular water analysis, proper filtration, and appropriate water treatment measures should be employed to remove impurities, control mineral content, and maintain the desired water quality. By ensuring clean and high-quality water, the compressor can operate efficiently, minimize the risk of component damage, and contribute to a reliable and safe compressed air system.
editor by CX 2023-11-21