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China Standard CHINAMFG factory oil free rotary Screw air compressor with CE and ISO air compressor oil

Product Description

Industrial Silent/Mute Medical Dry Oil Free Oilless Direct Drive Rotary Double Screw Type Air Compressor Advantages

1.Clean air 100% oil-free, class 0 oil free air according to ISO8537-1  
 
2.Adopt GHH air end made in Germany
 
3.Technology patent used in oil free compressed air system
 
4.Significant energy saving, environmental-friendly and pollution-free
 
5.Low operation and maintenance cost
 
6.Powerful MAM microcomputer controller and touch screen
 
7.Designed especially for medical, pharmacy, instrument, coating, chemical industry and food processing, etc. 

DENAIR Dry Type Oil Free Screw Air Compressor In Hannover Messe 2017
 

DENAIR Class 0 Certification

Comparison between dry oil free compressor and lubricated screw air compressor

Dry Type Oil-free Air Compressor Technical Parameters

Model Maximum working pressure Capacity(FAD)* Installed
motor
power		 Cooling Method Noise Level** Dimensions
(mm)		 Weight Air  Outlet Pipe Diameter
50 Hz 60 Hz
bar(e) psig m³/min cfm m³/min cfm kW hp dB(A) L W H kG
DWW-55 7 102 9.35 330 8.06 285 55 75 Air Cooling W-water Cooling 74 2000 1200 1650 1900 G1-1/2″
8 116 9.17 324 8.04 284 55 75 74 2000 1200 1650 1900 G1-1/2″
10 145 8.11 286 7.05 249 55 75 74 2000 1200 1650 1900 G1-1/2″
DWW-55W 7 102 9.35 330 8.06 285 55 75 74 2000 1200 1650 1800 G1-1/2″
8 116 9.17 324 8.04 284 55 75 74 2000 1200 1650 1800 G1-1/2″
10 145 8.11 286 7.05 249 55 75 74 2000 1200 1650 1800 G1-1/2″
DWW-75 7 102 12.71 449 11.56 408 75 100 74 2000 1200 1650 2100 DN50
8 116 11.78 416 11.53 407 75 100 74 2000 1200 1650 2100 DN50
10 145 11.57 409 10.11 357 75 100 74 2000 1200 1650 2100 DN50
DWW-75W 7 102 12.71 449 11.56 408 75 100 74 2000 1200 1650 2000 DN50
8 116 11.78 416 11.53 407 75 100 74 2000 1200 1650 2000 DN50
10 145 11.57 409 10.11 357 75 100 74 2000 1200 1650 2000 DN50
DWW-90 7 102 14.6 515 13.61 480 90 120 76 2800 1800 1860 2800 DN50
8 116 14.32 506 13.47 476 90 120 76 2800 1800 1860 2800 DN50
10 145 13.55 478 12.5 441 90 120 76 2800 1800 1860 2800 DN50
DWW-90W 7 102 14.6 515 13.61 480 90 120 76 2800 1800 1860 2180 DN50
8 116 14.32 506 13.47 476 90 120 76 2800 1800 1860 2180 DN50
10 145 13.55 478 12.5 441 90 120 76 2800 1800 1860 2180 DN50
DWW-110 7 102 20.27 716 N/A*** N/A*** 110 150 78 2800 1800 1860 3200 DN65
8 116 19.03 672 N/A*** N/A*** 110 150 78 2800 1800 1860 3200 DN65
10 145 16.65 588 15.57 550 110 150 78 2800 1800 1860 3200 DN65
DWW-110W 7 102 20.27 716 N/A*** N/A*** 110 150 78 2800 1800 1860 3050 DN65
8 116 19.03 672 N/A*** N/A*** 110 150 78 2800 1800 1860 3050 DN65
10 145 16.65 588 15.57 550 110 150 78 2800 1800 1860 3050 DN65
DWW-132 7 102 23.94 845 20.09 709 132 175 78 2800 1800 1860 3340 DN65
8 116 22.47 793 19.87 702 132 175 78 2800 1800 1860 3340 DN65
10 145 20.19 713 N/A*** N/A*** 132 175 78 2800 1800 1860 3340 DN65
DWW-132W 7 102 23.94 845 20.48 723 132 175 78 2800 1800 1860 3170 DN65
8 116 22.47 793 20.26 715 132 175 78 2800 1800 1860 3170 DN65
10 145 20.19 713 19.82 700 132 175 78 2800 1800 1860 3170 DN65
DWW-160 7 102 27.26 962 25.47 899 160 215 78 2800 1800 1860 3700 DN65
8 116 25.86 913 25.17 889 160 215 78 2800 1800 1860 3700 DN65
10 145 23.87 843 23.18 819 160 215 78 2800 1800 1860 3700 DN65
DWW-160W 7 102 27.26 962 25.47 899 160 215 78 2800 1800 1860 3300 DN65
8 116 25.86 913 25.17 889 160 215 78 2800 1800 1860 3300 DN65
10 145 23.87 843 23.8 819 160 215 78 2800 1800 1860 3300 DN65
DWW-185 7 102 30.19 1066 28.88 1571 185 250 78 2800 1800 1860 3900 DN65
8 116 29.53 1043 28.3 999 185 250 78 2800 1800 1860 3900 DN65
10 145 27.2 960 27.17 960 185 250 78 2800 1800 1860 3900 DN65
DWW-185W 7 102 30.19 1066 28.88 1571 185 250 78 2800 1800 1860 3460 DN65
8 116 29.53 1043 28.3 999 185 250 78 2800 1800 1860 3460 DN65
10 145 27.2 960 27.17 960 185 250 78 2800 1800 1860 3460 DN65
DWW-200W 7 102 36.41 1286 31.14 1100 200 270 78 3100 2150 2200 4300 DN100
8 116 33.86 1196 30.52 1078 200 270 78 3100 2150 2200 4300 DN100
10 145 30.35 1071 28.82 1018 200 270 78 3100 2150 2200 4300 DN100
DWW-220W 7 102 38.99 1377 37.54 1325 220 300 78 3100 2150 2200 4500 DN100
8 116 37.93 1339 36.78 1299 220 300 78 3100 2150 2200 4500 DN100
10 145 33.79 1193 31.08 1097 220 300 78 3100 2150 2200 4500 DN100
DWW-250W 7 102 47.26 1669 41.53 1466 250 350 78 3100 2150 2200 4550 DN100
8 116 43.31 1529 40.69 1437 250 350 78 3100 2150 2200 4550 DN100
10 145 38.88 1373 37.43 1322 250 350 78 3100 2150 2200 4550 DN100
DWW-280W 7 102 51.04 1802 N/A*** N/A*** 280 375 80 3400 2400 2200 4800 DN100
8 116 47.24 1668 N/A*** N/A*** 280 375 80 3400 2400 2200 4800 DN100
10 145 43.26 1528 41.4 1462 280 375 80 3400 2400 2200 4800 DN100
DWW-315W 7 102 52.03 1837 N/A*** N/A*** 315 425 80 3400 2400 2200 5000 DN100
8 116 51.04 1802 N/A*** N/A*** 315 425 80 3400 2400 2200 5000 DN100
10 145 47.18 1666 N/A*** N/A*** 315 425 80 3400 2400 2200 5000 DN100

Low Pressure Dry Type Oil-free Air Compressor Technical Parameters

Model Maximum working pressure Capacity(FAD)* Installed
motor
power		 Cooling Method Noise Level** Dimensions
(mm)		 Weight Air
Outlet Pipe Diameter
50 Hz 60 Hz
bar(e) psig m³/min cfm m³/min cfm kW hp dB(A) L W H kG
DWL-55-2 2.5 37 15.33 541 14.4 508 55 75 Air Cooling W-water Cooling 69 2100 1500 1790 2500 DN100
DWL-55-3 3.5 51 12.78 451 10.85 383 55 75 69 2100 1500 1790 2500 DN100
DWL-75-2 2.5 37 19.92 703 19.85 701 75 100 69 2100 1500 1790 2650 DN100
DWL-75-3 3.5 51 16.3 575 15.86 560 75 100 69 2100 1500 1790 2650 DN100
DWL-90-2 2.5 37 26.07 921 26.28 928 90 120 72 2800 1800 1860 2750 DN100
DWL-90-3 3.5 51 19.54 690 18.3 646 90 120 72 2100 1500 1790 2750 DN100
DWL-110(W)-2 2.5 37 33.16 1171 29.82 1053 110 150 72 3100 2150 2200 3500 DN150
DWL-110(W)-3 3.5 51 25.6 904 23.9 884 110 150 72 2800 1800 1860 3000 DN150
DWL-132(W)-2 2.5 37 40.24 1421 36.99 1271 132 175 72 3100 2150 2200 3600 DN150
DWL-132(W)-3 3.5 51 27.23 961 29.43 1039 132 175 72 2800 1800 1860 3100 DN150
DWL-160(W)-2 2.5 37 49.42 1745 45.2 1596 160 215 76 3100 2150 2200 3900 DN150
DWL-160(W)-3 3.5 51 35.75 1262 35.12 1240 160 215 76 3100 2150 2200 3800 DN150
DWL-185(W)-2 2.5 37 56.02 1989 52.71 1861 185 250 79 3400 2400 2200 4100 DN150
DWL-185(W)-3 3.5 51 42.21 1490 40.28 1422 185 250 79 3400 2400 2200 4000 DN150

*) FAD in accordance with ISO 1217 : 2009, Annex C: Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 °C
**) Noise level as per ISO 2151 and the basic standard ISO 9614-2, operation at maximum operating pressure and maximum speed; tolerance: ± 3 dB(A)
***) TBD-To Be Discussed
****) W-Water cooling

DENAIR Factory

Why Choose DENAIR ?
1.Original Germany AERZEN/DENAIR air end,larger air delivery,lower noise.

2. Oil free screw air compressor Pass CE, ISO9001 Quality Certification

3. One of 3 biggest air compressor manufacturer in China

4. Complete before-on-after sales service

5. Immediate reply or solution by email or call
6.Special oil gas separator with patents

7.High efficiency motor, up to 96%

FAQ

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our company is located in No. 6767, Tingfeng Rd. Xihu (West Lake) Dis.n District, ZheJiang  201502, China
And our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China  

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome

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air compressor

What Are the Key Components of a Water-Lubrication System in Compressors?

A water-lubrication system in compressors typically consists of several key components that work together to provide lubrication and cooling to the compressor. Here’s a detailed explanation of the key components of a water-lubrication system in compressors:

Water Supply:

  • Water Source: The water-lubrication system requires a water source that provides clean and suitable water for lubrication. The water can be sourced from various places such as municipal water supply, well water, or treated water from a dedicated water treatment system.
  • Water Inlet: The water inlet is the entry point where water enters the compressor’s lubrication system. It may include valves, filters, or other components to regulate and control the water flow.

Lubrication System:

  • Water Jackets: Water jackets are channels or passages built into the compressor’s housing or cylinder walls. These jackets allow water to circulate and come into direct contact with the compressor’s moving parts, providing lubrication and cooling. The water jackets help dissipate heat generated during compression and prevent excessive temperatures that could damage the compressor.
  • Water Pump: The water pump is responsible for circulating water through the water jackets and the entire lubrication system. It provides the necessary pressure to ensure adequate water flow and distribution to the compressor’s components.
  • Flow Control Devices: Flow control devices, such as valves or flow restrictors, are often included in the water-lubrication system to regulate and control the water flow rate. These devices help maintain optimal water pressure and flow throughout the system, ensuring effective lubrication and cooling.
  • Water Filters: Water filters are used to remove impurities, sediment, or debris from the water before it enters the lubrication system. They help prevent blockages, protect the compressor’s components from damage, and maintain the quality of the water used for lubrication.
  • Water Separator: A water separator is a component that removes excess water, moisture, or condensate from the compressed air. It ensures that the compressed air leaving the compressor is dry and free from excess water content, preventing potential issues such as corrosion or contamination downstream.

Control and Monitoring:

  • Temperature Sensors: Temperature sensors are used to monitor the temperature of the water and the compressor components. They provide feedback to the control system, allowing for adjustments in water flow or cooling measures if required to maintain optimal operating conditions.
  • Pressure Sensors: Pressure sensors are employed to monitor the water pressure within the lubrication system. They help ensure that the water flow and pressure are within the desired range, allowing for proper lubrication and cooling of the compressor.
  • Control System: A control system, which may include a combination of sensors, valves, and controllers, is responsible for regulating and maintaining the operation of the water-lubrication system. It can monitor various parameters, such as temperature, pressure, and flow, and make adjustments as needed to ensure efficient and safe operation.

Regular maintenance, inspection, and monitoring of the key components of the water-lubrication system are essential to ensure its proper functioning and to prevent any issues that could affect the performance and longevity of the compressor.

air compressor

Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?

When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:

Water Quality:

  • Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
  • Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.

Water Temperature:

  • Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
  • Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.

Water Treatment:

  • Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
  • Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.

Manufacturer Recommendations:

  • Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.

By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.

air compressor

Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?

Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:

  1. Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
  2. Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
  3. Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
  4. Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
  5. Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
  6. Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.

Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.

water_lubrication_air_compressorwater_lubrication_air_compressor
editor by lmc 2025-02-24

China Professional Best Price High Quality Pm VSD / VFD Rotary Screw Air Compressor Germany Air End AC Electric Stationary 7.5kw 15kw 22kw 37kw 45kw 55kw with CE & ISO wholesaler

Product Description

Product Description

 

Brief Introduction:
Air end: Germany Technology. 30 years designed lifetime.
Motor: 100% rare earth permanent magnet motor. 
Inverter: Chinese No. 1 inverter can save 30% energy.
Warranty: 5 years for the air end, and 2 years for the whole compressor. 
Delivery time: 7-15 days. 
After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor.    
Certificate: CE/ISO9001/ASME
We offer free pipe and valves for installation and installation diagram

Product Parameters

Model Air Flow (m³/min) Motor Power Noise Outlet Diameter Dimension Weight
7bar 8bar 10bar 13bar kw dB inch W*D*H  (mm) kg
YP-10A 1.1  1.0  0.85  0.7  7.5 65 G1” 960*680*960 280
YP-15A 1.8  1.65  1.5  1.3  11 65 G1” 1050*830*1240 380
YP-20A 2.4  2.2  2.1  1.8  15 68 G1” 1050*830*1240 380
YP-25A 3.1  3.0  2.7  2.3  18.5 68 G1” 1200*830*1290 480
YP-30A 3.8  3.6  3.2  2.5  22 68 G1” 1200*830*1290 480
YP-40A 5.3  5.0  4.3  3.6  30 69 G11/2” 1300*1000*1540 710
YP-50A 6.6  6.2  5.7  4.6  37 69 G11/2” 1300*1000*1540 710
YP-60A 8.0  7.7  6.9  6.0  45 70 G11/2” 1500*1160*1700 990
YP-75A 10.5  9.8  8.7  7.3  55 70 G11/2” 1500*1160*1700 990
YP-100A 13.6  13.0  11.3  10.1  75 72 G2” 1700*1180*1800 1300
YP-125A 16.2  15.4  13.2  11.2  90 72 DN50 1850*1200*1900 1400
YP-150A 20.8  19.5  16.5  13.7  110 73 DN65 2250*1260*2055 1560
Remarks:
1. working ambinent temperature: -5ºC-45ºC;
2. exhausting air temperature ≤  working ambinent temperature +10ºC-15ºC;
3. starting mode: Y-△;
4. exhausting oil content: <3ppm;
5. certificate:  CE/ISO9001/ASME/SGS;
6. voltage:  380V/220V/230V/400V/440V/415V

 

Detailed Photos

Manufacturing center

Factory Quality Control Process
1.Installation inspection of the whole air compressor: check and confirm the whole machine according to the operation instructions and quality control standards. Main inspection items:
A . Confirm the nose and motor nameplates; 
B . Check whether there is oil leakage in the pipeline and oil circuit of the air compressor; C . the air compressor machine screw locking inspection..
2. Rotary screw type air compressor factory test machine, heat engine: test whether the air compressor operation parameters meet the requirements of customers, including voltage, current, working pressure, exhaust volume, etc.Air compressor factory before 48 hours of thermal test, stability confirmation.
3. 24 hours online after-sales service, one-to-1 online guidance installation, debugging, troubleshooting.

OUR TEAM

Gold customers

Exhibition

Air compressor use case

Rotary Screw type air compressor packaging process
1. Screw air compressor packaging is divided into 3 layers from inside to outside:
1) The first layer of protection: spray paint on the surface of the machine to protect the surface of the machine. The fouling pull film is wrapped around the surface of the machine to protect the surface of the paint.
2) The second layer of protection: anti-collision protection of the machine. On the basis of lacquer protection, anti-collision buffer cotton is used to protect the machine against collision.
3) The third layer of protection: the case adopts the overall packaging of the non-fumigation wooden case to protect the machine during transportation.
 

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After-sales Service: 5 Years for The Air End, and 2 Years for The Whole
Warranty: 2 Years
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

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air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

How are air compressors used in refrigeration and HVAC systems?

Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:

1. Refrigerant Compression:

In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.

2. Refrigeration Cycle:

The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.

3. HVAC Cooling and Heating:

In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.

4. Air Conditioning:

Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.

5. Compressor Types:

Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.

6. Energy Efficiency:

Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.

By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.

air compressor

Can you explain the basics of air compressor terminology?

Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:

1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.

2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.

3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.

4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.

6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.

7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.

8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.

9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.

These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.

China Professional Best Price High Quality Pm VSD / VFD Rotary Screw Air Compressor Germany Air End AC Electric Stationary 7.5kw 15kw 22kw 37kw 45kw 55kw with CE & ISO wholesaler China Professional Best Price High Quality Pm VSD / VFD Rotary Screw Air Compressor Germany Air End AC Electric Stationary 7.5kw 15kw 22kw 37kw 45kw 55kw with CE & ISO wholesaler
editor by CX 2024-02-21

China best Chinese CHINAMFG Factory Price Intelligent PLC Control High Quality CE Level Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification air compressor price

Product Description

BEEST—-AIR COMPRESSOR&SOLUTION

Moair Energy Conservation Durable Two Stage Screw Air Compressor with Double Permanent Magnet Motor

1. Company background

ZheJiang CHINAMFG International Trade Co., Ltd. is the senior partner of HangZhou CHINAMFG Compressor Co., Ltd , we are committed to the sales and after-sales service of air compressors in Southeast Asia, and have stores in Indonesia.
We are the professional manufacturer of the air compressor products of various types including the permanent-magnet synchronous variable-frequency series,permanent-magnet synchronous low-pressure series,permanent-magnet sunchronous two-stage compressors series,etc.
More than 10 years of professional screw compressors manufacturing technology,bringing the international first-class permanent magnet synchronous drive and control technologies.

2. Product introduction

Equipped with an IE3 motor, the direct drive rotary screw air compressor consists of a high-accuracy screw and high-quality casting, with a wide variable range of parameters.

3.Core components

Motor 

  • More stable: no mechanical transmission troubles
    There is no gear shaft in the air compressor and the effective permanent magnet motor and the male rotor are directly connected on 1 shaft without gear drive, which can eliminate pitting of gear or hidden troubles of tooth fracture.
    Without shaft coupling, 2 integrated PM motors directly drive 2 airends of the air compressor, avoiding the hidden troubles of shaft coupling failure.
  • More energy-savings: the airend is always in a smooth running state
    The 2 stage 3 phase permanent magnet rotary gear screw air compressor of CHINAMFG is powered by 2 independent PM motors and 2 independent inverters, which is intelligently controlled such as keep the airend running at a best level-pressure point by controlling discharge pressure and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of air compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
  • More effective: high-efficiency permanent magnet motor and no gear drive loss.
    With a motor of a high protection degree of IP54, it is more energy-saving and it can stay effective at low frequency and low speed.
  • More environment-friendly operation with lower noise
    No noise of motor bearings, gear meshing and coupling transmission.
  • More structure-compact
    The volume of PM motor is small and the structure is compact, which can save much space.

    4.Parameters

    5. Principle of energy-saving
     

    • Change the traditional induction motor with high-efficiency technology of permanent magnet rotary screw motor, thus reducing the consumption in transmission.
    • Powered by 2 independent PM motors and 2 independent inverters, the compressor is intelligently controlled such as keep the airend running at a best level-pressure point by controlling pressure of air flow and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
    • Because the gear ratio is fixed, point efficiency is emphasized in this case. That is to say, only with fixed rotary speed and rated pressure did it have the best specific power. When running in a state of variable speed and variable frequency, considering the fixed speed of gear, interstage pressure will not reach the best one. Rotational speed declining while energy consumption not declining at the same time, it is not suitable for running in variable speed and variable frequency state.

       

    /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    After-sales Service: Online Service
    Warranty: One Year
    Lubrication Style: Lubricated
    Cooling System: Air Cooling
    Power Source: AC Power
    Cylinder Position: Vertical

    air compressor

    What is the impact of humidity on compressed air quality?

    Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

    1. Corrosion:

    High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

    2. Contaminant Carryover:

    Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

    3. Decreased Efficiency of Pneumatic Systems:

    Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

    4. Product Contamination:

    In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

    5. Increased Maintenance Requirements:

    Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

    6. Adverse Effects on Instrumentation:

    Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

    To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

    air compressor

    What is the energy efficiency of modern air compressors?

    The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:

    Variable Speed Drive (VSD) Technology:

    Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.

    Air Leakage Reduction:

    Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.

    Efficient Motor Design:

    The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.

    Optimized Control Systems:

    Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.

    Air Storage and Distribution:

    Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.

    Energy Management and Monitoring:

    Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.

    It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.

    Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.

    air compressor

    What is the role of air compressor tanks?

    Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

    1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

    2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

    3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

    4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

    5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

    6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

    Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

    China best Chinese CHINAMFG Factory Price Intelligent PLC Control High Quality CE Level Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification air compressor priceChina best Chinese CHINAMFG Factory Price Intelligent PLC Control High Quality CE Level Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification air compressor price
    editor by CX 2024-02-19

    China supplier Chinese CHINAMFG Factory Price Intelligent PLC Control CE Level High Quality Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification with Good quality

    Product Description

    BEEST—-AIR COMPRESSOR&SOLUTION

    Moair Energy Conservation Durable Two Stage Screw Air Compressor with Double Permanent Magnet Motor

    1. Company background

    ZheJiang CHINAMFG International Trade Co., Ltd. is the senior partner of HangZhou CHINAMFG Compressor Co., Ltd , we are committed to the sales and after-sales service of air compressors in Southeast Asia, and have stores in Indonesia.
    We are the professional manufacturer of the air compressor products of various types including the permanent-magnet synchronous variable-frequency series,permanent-magnet synchronous low-pressure series,permanent-magnet sunchronous two-stage compressors series,etc.
    More than 10 years of professional screw compressors manufacturing technology,bringing the international first-class permanent magnet synchronous drive and control technologies.

    2. Product introduction

    Equipped with an IE3 motor, the direct drive rotary screw air compressor consists of a high-accuracy screw and high-quality casting, with a wide variable range of parameters.

    3.Core components

    Motor 

    • More stable: no mechanical transmission troubles
      There is no gear shaft in the air compressor and the effective permanent magnet motor and the male rotor are directly connected on 1 shaft without gear drive, which can eliminate pitting of gear or hidden troubles of tooth fracture.
      Without shaft coupling, 2 integrated PM motors directly drive 2 airends of the air compressor, avoiding the hidden troubles of shaft coupling failure.
    • More energy-savings: the airend is always in a smooth running state
      The 2 stage 3 phase permanent magnet rotary gear screw air compressor of CHINAMFG is powered by 2 independent PM motors and 2 independent inverters, which is intelligently controlled such as keep the airend running at a best level-pressure point by controlling discharge pressure and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of air compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
    • More effective: high-efficiency permanent magnet motor and no gear drive loss.
      With a motor of a high protection degree of IP54, it is more energy-saving and it can stay effective at low frequency and low speed.
    • More environment-friendly operation with lower noise
      No noise of motor bearings, gear meshing and coupling transmission.
    • More structure-compact
      The volume of PM motor is small and the structure is compact, which can save much space.

      4.Parameters

      5. Principle of energy-saving
       

      • Change the traditional induction motor with high-efficiency technology of permanent magnet rotary screw motor, thus reducing the consumption in transmission.
      • Powered by 2 independent PM motors and 2 independent inverters, the compressor is intelligently controlled such as keep the airend running at a best level-pressure point by controlling pressure of air flow and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
      • Because the gear ratio is fixed, point efficiency is emphasized in this case. That is to say, only with fixed rotary speed and rated pressure did it have the best specific power. When running in a state of variable speed and variable frequency, considering the fixed speed of gear, interstage pressure will not reach the best one. Rotational speed declining while energy consumption not declining at the same time, it is not suitable for running in variable speed and variable frequency state.

         

      /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

      After-sales Service: Online Service
      Warranty: One Year
      Lubrication Style: Lubricated
      Cooling System: Air Cooling
      Power Source: AC Power
      Cylinder Position: Vertical

      air compressor

      Can air compressors be used for gas compression and storage?

      Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

      Gas Compression:

      Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

      Gas Storage:

      Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

      Gas Types:

      While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

      • Nitrogen
      • Oxygen
      • Hydrogen
      • Carbon dioxide
      • Natural gas
      • Refrigerant gases

      It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

      By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

      air compressor

      How do you maintain proper air quality in compressed air systems?

      Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

      1. Air Filtration:

      Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

      2. Moisture Control:

      Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

      3. Oil Removal:

      If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

      4. Regular Maintenance:

      Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

      5. Air Receiver Tank Maintenance:

      Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

      6. Air Quality Testing:

      Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

      7. Education and Training:

      Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

      8. Documentation and Record-Keeping:

      Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

      By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

      air compressor

      What are the key components of an air compressor system?

      An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

      1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.

      2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.

      3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.

      4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.

      5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.

      6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.

      7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.

      8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.

      9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.

      10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.

      These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.

      China supplier Chinese CHINAMFG Factory Price Intelligent PLC Control CE Level High Quality Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification with Good qualityChina supplier Chinese CHINAMFG Factory Price Intelligent PLC Control CE Level High Quality Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification with Good quality
      editor by CX 2024-02-18

      China Hot selling 37kw (50HP) Ce Approval Water Lubricated VSD Type Oil-Free Screw Air Compressor wholesaler

      Product Description


      5-4, China
      And our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China  . 

      Q3: Warranty terms of your machine? 
      A3: Two years warranty for the machine and technical support according to your needs.

      Q4: Will you provide some spare parts of the machines? 
      A4: Yes, of course.

      Q5: How long will you take to arrange production? 
      A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

      Q6: Can you accept OEM orders? 
      A6: Yes, with professional design team, OEM orders are highly welcome.

       

      /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

      Lubrication Style: Oil-free
      Cooling System: Air Cooling/Water Cooling
      Power Source: AC Power
      Customization:
      Available

      |

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      Shipping Cost:

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      about shipping cost and estimated delivery time.
      Payment Method:







       

      Initial Payment



      Full Payment
      Currency: US$
      Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

      air compressor

      What Industries Commonly Use Water-Lubricated Air Compressors?

      Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:

      • Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
      • Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
      • Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
      • Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
      • Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.

      While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.

      air compressor

      Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

      When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

      1. Occupational Safety and Health Administration (OSHA) Regulations:

      OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

      2. Environmental Protection Agency (EPA) Regulations:

      The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

      3. International Organization for Standardization (ISO) Standards:

      The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

      4. Manufacturer Guidelines and Recommendations:

      In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

      It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

      By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

      air compressor

      How does a water lubrication system work in air compressors?

      A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

      1. Water Injection:

      In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

      2. Lubrication:

      As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

      3. Cooling:

      The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

      4. Separation and Filtration:

      After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

      5. Water Treatment:

      In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

      6. Recirculation or Discharge:

      Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

      By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

      China Hot selling 37kw (50HP) Ce Approval Water Lubricated VSD Type Oil-Free Screw Air Compressor wholesaler China Hot selling 37kw (50HP) Ce Approval Water Lubricated VSD Type Oil-Free Screw Air Compressor wholesaler
      editor by CX 2024-02-09

      China Standard Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13bar with Ce air compressor CHINAMFG freight

      Product Description

       

      Model LGPM-10HP LGPM-15HP LGPM-20HP LGPM-30HP LGPM-50HP LGPM-60HP
      Motor Power(KW) 7.5 11 15 22 37 45
      Capacity/Pressure
      (m3/min/MPa)      		 1.2/0.7 1.71/0.7 2.3/0.7 3.8/0.7 6.4/0.7 8.5/0.7
      1.1/0.8 1.65/0.8 2.25/0.8 3.6/0.8 6.2/0.8 8.0/0.8
      0.9/1.0 1.32/1.0 1.8/1.0 3.0/1.0 5.6/1.0 7.5/1.0
      0.8/1.2 1.1/1.2 1.6/1.2 2.6/1.2 5.0/1.2 7.0/1.2
      LubricLGPMing oil(L) 12 16 16 22 26 26
      Noise db(A) 60-70±2 60-70±2 60-70±2 60-70±2 60-70±2 60-70±2
      Length(mm) 780 1050 1050 1300 1470 1460
      Width(mm) 600 700 700 850 1000 1000
      Height(mm) 1571 1150 1150 1100 1380 1380
      Weight(Kg) 215 335 335 465 630 825
       
      Model LGPM-75HP LGPM-100HP LGPM-125HP LGPM-150HP LGPM-175HP LGPM-200HP
      Motor Power(KW) 55 75 90 110 132 160
      Capacity/Pressure
      (m3/min/MPa)      		 10.5/0.7 13.2/0.7 16.2/0.7 21.0/0.7 24.6/0.7 31.0/0.7
      10.0/0.8 13.0/0.8 15.8/0.8 20.0/0.8 23.0/0.8 30.0/0.8
      8.5/1.0 10.9/1.0 14.0/1.0 18.0/1.0 21.0/1.0 26.0/1.0
      7.6/1.2 9.8/1.2 12.8/1.2 16.0/1.2 18.8/1.2 22.0/1.2
      LubricLGPMing oil(L) 54 54 72 90 90 90
      Noise db(A) 70-76±2 70-76±2 70-76±2 70-76±2 70-76±2 70-76±2
      Length(mm) 1900 1900 1900 2571 2571 2360
      Width(mm) 1250 1250 1250 1590 1590 1610
      Height(mm) 1600 1600 1600 1810 1810 1860
      Weight(Kg) 1130 1230 1325 1520 1710 185

      ZheJiang Compressor Import & Export Co.,Ltd. is located in the logistics capital of China, 1 of the important
      birthplaces of Chinese civilization-HangZhou, ZheJiang Province.
      With professinal manufacturing experience and first -class comprehensive scientific and technological strength of the talent team, as the energy-saving compressor system leader and remowed in the industry.
      We specializes in R & D and sales of power frequency ,permanent magnet frequency conversion ,two -stage compressor permanent magnet frequency conversion ,low -voltage and mobile screw air compressor . With a deep industry background , one step ahead ambition .
      With the professional enthusiasm for screw air compressor , team innovation , to meat the challenges of enterprise’s
      own determination and the rigorous attitude of excellence,products are strictly in accordance with IOS 9001 international quality procedures,to provide customers with energy -saving and reliable products .
      We warmly welcomes people from all around the world to visit the company to guide the establishment of a wide range of business contacts and cooperation .
      Choosing ZheJiang Compressor Import & Export Co.,Ltd.is to choose quality and service ,choose culture and taste ,choose a permanent and trustworthy partner !

       

      RFQ:

      Q1: Are you factory or trade company?
      A1: We are factory. Please check Our Company Profile.

      Q2: What the exactly address of your factory?
      A2: Xihu (West Lake) Dis. Innovation Park, Zaoyuan Town, HangZhou, ZheJiang , China

      Q3: Warranty terms of your machine?
      A3: 18 months warranty for the machine,technical support according to your needs.

      Q4: Will you provide some spare parts of the machines?
      A4: Yes.

      Q5: How long will you take to arrange production?
      A5: Deliver standard goods within 30days, Other customized goods is TBD.

      Q6: Can you accept OEM orders?
      A6: Yes, with professional design team, OEM orders are highly welcome.

        /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

      Lubrication Style: Oil-less
      Cooling System: Air Cooling
      Power Source: AC Power
      Cylinder Position: Horizontal
      Structure Type: Closed Type
      Installation Type: Stationary Type
      Customization:
      Available

      |

      air compressor

      What Is the Role of Water Separators in Water-Lubricated Compressors?

      In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

      Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.

      The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:

      1. Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
      2. Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
      3. Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
      4. Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

      By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.

      It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.

      air compressor

      Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

      When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

      1. Occupational Safety and Health Administration (OSHA) Regulations:

      OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

      2. Environmental Protection Agency (EPA) Regulations:

      The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

      3. International Organization for Standardization (ISO) Standards:

      The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

      4. Manufacturer Guidelines and Recommendations:

      In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

      It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

      By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

      air compressor

      How Do Water-Lubricated Air Compressors Compare to Oil-Lubricated Ones?

      Water-lubricated air compressors and oil-lubricated air compressors have distinct differences in terms of lubrication method, performance, maintenance, and environmental impact. Here is a detailed comparison between the two:

      Water-Lubricated Air Compressors Oil-Lubricated Air Compressors
      Lubrication Method Water is used as the lubricant in water-lubricated compressors. It provides lubrication and heat dissipation. Oil is used as the lubricant in oil-lubricated compressors. It provides lubrication, sealing, and heat dissipation.
      Performance Water lubrication offers efficient heat dissipation and cooling properties. It can effectively remove heat generated during compressor operation, preventing overheating and prolonging the compressor’s lifespan. Water lubrication can be suitable for applications where high heat generation is a concern. Oil lubrication provides excellent lubrication properties, ensuring smooth operation and reduced friction. It offers good sealing capabilities, preventing air leakage. Oil-lubricated compressors are often preferred for heavy-duty applications that require high pressure and continuous operation.
      Maintenance Water lubrication generally requires less maintenance compared to oil lubrication. Water does not leave sticky residues or deposits, simplifying the cleaning process and reducing the frequency of lubricant changes. However, water lubrication may require additional measures to prevent corrosion and ensure proper water quality. Oil lubrication typically requires more maintenance. Regular oil changes, filter replacements, and monitoring of oil levels are necessary. Contaminants, such as dirt or moisture, can adversely affect oil lubrication and require more frequent maintenance tasks.
      Environmental Impact Water lubrication is more environmentally friendly compared to oil lubrication. Water is non-toxic, biodegradable, and does not contribute to air or water pollution. It has a lower environmental impact and reduces the risk of contamination in case of leaks or spills. Oil lubrication can have environmental implications. Oil leaks or spills can contaminate the environment, including air, soil, and water sources. Used oil disposal requires proper handling to prevent pollution. Oil-lubricated compressors also release volatile organic compounds (VOCs) into the air, contributing to air pollution.

      In summary, water-lubricated air compressors excel in efficient heat dissipation, require less maintenance, and have a lower environmental impact. On the other hand, oil-lubricated air compressors offer excellent lubrication properties and are suitable for heavy-duty applications. The choice between water and oil lubrication depends on specific requirements, operating conditions, and environmental considerations.

      China Standard Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13bar with Ce air compressor CHINAMFG freightChina Standard Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13bar with Ce air compressor CHINAMFG freight
      editor by CX 2024-02-03

      China Professional 30% Energy Saving Industrial Non-Lubricated/Oil Free/Oilless Mute Rotary Screw Type Air Compressor 7.5kw 15kw 22kw 37kw 45kw with IP54 Motor & CE manufacturer

      Product Description

       

      Product Description

      Brief Introduction:
      Brief Introduction:
      Air end: German Technology. 30 years designed lifetime.
      Motor: 100% rare earth permanent magnet motor. 
      Inverter: Chinese No. 1 inverter can save 30% energy.
      Warranty: 5 years for the air end, and 2 years for the whole compressor. 
      Delivery time: 7-15 days. 
      After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor.    
      We offer free pipe and valves for installation and installation diagram

      Advantages 
      1 . Air end with high-efficiency
      2. Double Screw with low noise, Super Silenced Enclosure
      3. Elegant compact design. Fully open access door to inner parts for easy service.
      4. 100% Continuous duty operation. Load/No Load operation
      5. High quality CE Certificate industrial electric motors. ISO,CE,UL Certificate
      6. Easy to use and read LCD control panel
      7. High temperature, high pressure and anti-rotation shutdown
      8. Energy efficient operation
      9. 5 micron, water-resistant air filtration material
      10. 2 year full machine warranty,5years air end warranty.
      11. Supply the machine with different working voltage according to customer’s request, 
      such as:
      220Volt,single phase,60hz/50hz
      220Volt,3 phase,60hz / 50hz
      380Volt,3phase,50hz
      440Volt,3phase,50hz
      380Volt,3phase,60hz

      Advantages
      1. Air end of screw air compressor
      The air end is with state-of-the art screw element and 4 -6 SKF bearings to make sure it plenty of air output and longer lifetime. 
      2.Electric Motor of the air compressor
       Name brand qualified IP54 ,F insulation, IE2 , IE3 motor , high efficiency and energy saving.  
      3. Intake valve of the screw air compressor 
       High efficiency intake valve protects the compressor components  by removing 99% dirty particles down to 3 microns.
      4. Oil Air separator 
       High efficiency separating for oil and air and low oil content in the compressed air. 
      5. Touch Screen Controller.
      6. High efficient Centrifugal fan can give best cooling for screw compressor.
      7.Dust proof mesh to protect electrical control syste

      Product Parameters

      Model Air Flow (m³/min) Motor Power Noise Outlet Diameter Dimension Weight
      7bar 8bar 10bar 13bar kw dB inch W*D*H  (mm) kg
      YP-10A 1.1 1.0 0.85 0.7 7.5 65 G1” 960*680*960 280
      YP-15A 1.8 1.65 1.5 1.3 11 65 G1” 1050*830*1240 380
      YP-20A 2.4 2.2 2.1 1.8 15 68 G1” 1050*830*1240 380
      YP-25A 3.1 3.0 2.7 2.3 18.5 68 G1” 1200*830*1290 480
      YP-30A 3.8 3.6 3.2 2.5 22 68 G1” 1200*830*1290 480
      YP-40A 5.3 5.0 4.3 3.6 30 69 G11/2” 1300*1000*1540 710
      YP-50A 6.6 6.2 5.7 4.6 37 69 G11/2” 1300*1000*1540 710
      YP-60A 8.0 7.7 6.9 6.0 45 70 G11/2” 1500*1160*1700 990
      YP-75A 10.5 9.8 8.7 7.3 55 70 G11/2” 1500*1160*1700 990
      YP-100A 13.6 13.0 11.3 10.1 75 72 G2” 1700*1180*1800 1300
      YP-125A 16.2 15.4 13.2 11.2 90 72 DN50 1850*1200*1900 1400
      YP-150A 20.8 19.5 16.5 13.7 110 73 DN65 2250*1260*2055 1560
      Remarks:
      1. working ambinent temperature: -5ºC-45ºC;
      2. exhausting air temperature ≤  working ambinent temperature +10ºC-15ºC;
      3. starting mode: Y-△;
      4. exhausting oil content: <3ppm;
      5. certificate:  CE/ISO9001/ASME;
      6. voltage:  380V/220V/400V/440V/415V

      Detailed Photos

      Main Spare Parts

       

       

      Certifications

      QC Management

      Product Case

       

      F.A.Q

      Q1. Why do customers choose us?
      Yunshun Electric Machinery Co., Ltd. is a company specializing in screw air compressor for 18 years since 2001. Our
      German Standard production line helps us get the affirmation from our agents as well as end-user clients.

      Q2. Are you a manufacturer or trading company?
      We are a professional manufacturer with big modern factory in HangZhou,China.
      Both OEM & ODM service can be accepted.

      Q3. What’s your delivery time?
      Generally 7-10 days, if urgent order, we can arrange, too.

      Q4. How long is your air compressor warranty?
      2 years for the whole machine and 5years for screw air end, except consumable spare parts.

       Q5. How long could your air compressor be used for? 
      At least 10 years.

      Q6. What’s payment term?
      T/T, L/C, Western Union, Credit Card, and etc.

      Q7. How about your customer service?
      24 hours on-line service for all our clients.

      Q8. How about your after-sales service?
      1. Providing customers with installation online instructions.
      2. Well-trained engineers available to overseas service.
      3. PlHangZhou for oversea after-sales supporting company.

       

      Lubrication Style: Lubricated
      Cooling System: Air Cooling
      Power Source: AC Power
      Cylinder Position: Vertical
      Structure Type: Closed Type
      Installation Type: Stationary Type
      Customization:
      Available

      |

      air compressor

      How Do Water-Lubricated Air Compressors Contribute to Energy Savings?

      Water-lubricated air compressors can contribute to energy savings in several ways, making them an attractive option for industries looking to optimize their energy consumption. Here are the key ways in which water-lubricated compressors help achieve energy efficiency:

      1. Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
      2. Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
      3. Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
      4. Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
      5. Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.

      By combining these energy-saving features, water-lubricated air compressors help optimize energy consumption, reduce operational costs, and minimize the environmental impact associated with compressed air systems. Implementing water-lubricated compressors with a comprehensive energy management strategy can result in significant energy savings and improved overall sustainability for industrial operations.

      air compressor

      How Do You Troubleshoot Common Problems with Water-Lubrication Systems?

      When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems:

      Step 1: Identify the Problem:

      The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps.

      Step 2: Check Water Supply:

      Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system.

      Step 3: Inspect Water Filters and Strainers:

      Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration.

      Step 4: Verify Water Pressure:

      Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines.

      Step 5: Examine Water-Lubrication Components:

      Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed.

      Step 6: Check for Air in the System:

      Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved.

      Step 7: Inspect Cooling Mechanisms:

      Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation.

      Step 8: Consult Manufacturer Documentation:

      If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system.

      Step 9: Seek Professional Assistance:

      If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues.

      By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.

      air compressor

      Are Water Lubrication Air Compressors More Environmentally Friendly?

      Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:

      1. Non-toxic and biodegradable: Water is a natural substance that is non-toxic and biodegradable. It does not contain harmful chemicals or additives that can pollute the air or water systems. When water lubricants are used in air compressors, there is a reduced risk of environmental contamination.
      2. Reduced air pollution: Traditional lubricants, such as oils or synthetic lubricants, can release volatile organic compounds (VOCs) into the air during operation. VOCs contribute to air pollution and can have detrimental effects on human health and the environment. Water lubrication eliminates the release of VOCs, resulting in improved air quality and reduced air pollution.
      3. Minimized water pollution: Water lubrication does not introduce additional pollutants into water systems. Unlike oils or synthetic lubricants, water does not leave behind harmful residues or contaminants that can contaminate water sources. This helps to protect aquatic ecosystems and maintain water quality.
      4. Energy efficiency: Water lubrication can contribute to energy efficiency in air compressors. Water has excellent heat transfer properties, allowing for efficient dissipation of heat generated during compressor operation. By effectively managing heat, water lubrication helps to reduce energy consumption and improve overall compressor efficiency.
      5. Sustainable resource: Water is a renewable resource that is readily available in nature. Unlike oil or synthetic lubricants, which require extraction and processing, water can be sourced sustainably. This reduces the reliance on finite resources and promotes a more sustainable approach to lubrication in air compressors.

      Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.

      China Professional 30% Energy Saving Industrial Non-Lubricated/Oil Free/Oilless Mute Rotary Screw Type Air Compressor 7.5kw 15kw 22kw 37kw 45kw with IP54 Motor & CE manufacturer China Professional 30% Energy Saving Industrial Non-Lubricated/Oil Free/Oilless Mute Rotary Screw Type Air Compressor 7.5kw 15kw 22kw 37kw 45kw with IP54 Motor & CE manufacturer
      editor by CX 2023-12-08

      China factory Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 315kw Twin Screw Type Air Compressor Factory 7bar-13bar with CE air compressor portable

      Product Description

      REDUCE ENERGY CONSUMPTION

      Under different conditions,the demand for gas will float.Through a large number of research and calculation of marketdemandCha nun confirmed it.Only about 10% of applications require stable air supplyTherefore,frequency conversioncompressor can play a greater role in energy saving.
      Energy cost often accounts for 70% of the life cycle cost of a compressor. The production of compressed air may account for 40% of all electricity costs in the plant.In almost every factory,the gas consumption will vary with different time periods,with its high and low CHINAMFG periods. permanent magnet variable frequency screw air compressor can supply glass completely according to the requirements of gas consumption,which can not only save a lot of energy, but also protect theenvironment for future generations.
      INTERIOR STRUCTURE

      CUSTOM OIL
      COOLED MOTOR
      First-stage energy-efficient motor,Low Noise,IP65 protection grade

       

      AUTOMOTIVE GRADE
      PERMANENT MAGNET MOTOR
      IE4 high efficiency permanent magnet motor.
      AUTOMOTIVE PERMANENT MAGNET MOTOR ForN38UH high grade permanent magnet, IP67 protection grade, and fully enclosed structure uniquevacuum epoxy dipping paint,effectively guaranteeing the stable operation of unit.

       

      CHANUN
      CUSTOM CONVERTER
      Permanent magnet variable-frequency conversion technology, wide voltage. energy-saving ,with a small impact on the power grid.

       

      7 INCH TOUCH SCREEN

      Large touch screen.all-round protection monitoring with functions of motor start/stopcontrol, operation control:reversal protection of air compressor: and multi-point temperature detection and control protection.

       

      HIGH MOBILITY (OPTIONAL)

      Easy and flexible to rotate. so that the air compressor is able to move conveniently andquickly (optional)

      ZheJiang CHINAMFG Machinery Manufacturing Co. , Ltd. is located in HangZhou, ZheJiang .CHINAMFG is a comprehensive screw air compressor manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop,a comprehensive first-class exhibition hall and a testing laboratory.
       

      Dukas has excellent mechanical engineering designers, an experienced staff team and a professional management team. The production concept focuses on energy-saving and is committed to perfecting and improving the technological process in order to get the core technology of super frequency energy-saving, achieving the characteristics of mute, durability, power saving and safety.

      The company has 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts.

      Dukas adheres to the business philosophy of cooperation and mutual benefit to provide a one-stop service for every customer!
       

      Dukas air compressors not only cover the domestic market but also are exported to more than 20 countries and regions such as South Africa, Australia, Thailand, Russia, Argentina, Canada and so on.
      Dukas products have won a good reputation from users for their excellent quality and style. The company has always adhered to the concept of quality first, service first and dedication to providing every customer with excellent products and meticulous after-sales service!
       

      Dukas warmly welcome customers to visit our factory and establish a wide range of cooperation!

      Frequency Asked Question:

      Q1: Are you factory or trade company?  
      A1: We are factory.

      Q2: What the exactly address of your factory? 
      A2: Our Factory is Located in Xihu (West Lake) Dis. County, HangZhou City, ZheJiang  Province, China.

      Q3: Will you provide spare parts of your products? 
      A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.

      Q4: Can you accept OEM orders? 
      A4: Yes, with professional design team, OEM orders are highly welcome.

      Q5: How long will you take to arrange production?
      A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.

      Q6: Warranty terms of your machine?
      A6: Two years warranty for the machine and technical support always according to your needs.

      Q7: Can you provide the best price?
      A7:According to your order, we will provide you the best price.

      After-sales Service: 24 Hours
      Warranty: 2 Year
      Lubrication Style: Lubricated
      Cooling System: Air Cooling
      Power Source: AC Power
      Cylinder Position: Horizontal
      Customization:
      Available

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      air compressor

      Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

      Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

      Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

      The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

      1. Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
      2. Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
      3. Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
      4. Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

      It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

      When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

      air compressor

      How Do You Troubleshoot Common Problems with Water-Lubrication Systems?

      When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems:

      Step 1: Identify the Problem:

      The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps.

      Step 2: Check Water Supply:

      Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system.

      Step 3: Inspect Water Filters and Strainers:

      Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration.

      Step 4: Verify Water Pressure:

      Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines.

      Step 5: Examine Water-Lubrication Components:

      Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed.

      Step 6: Check for Air in the System:

      Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved.

      Step 7: Inspect Cooling Mechanisms:

      Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation.

      Step 8: Consult Manufacturer Documentation:

      If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system.

      Step 9: Seek Professional Assistance:

      If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues.

      By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.

      air compressor

      Are There Any Downsides to Using Water-Lubricated Air Compressors?

      While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:

      1. Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
      2. Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
      3. Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
      4. Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
      5. Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.

      Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.

      China factory Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 315kw Twin Screw Type Air Compressor Factory 7bar-13bar with CE air compressor portableChina factory Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 315kw Twin Screw Type Air Compressor Factory 7bar-13bar with CE air compressor portable
      editor by CX 2023-11-01