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China best Muqi Factory Supply Screw Type 55kw 75kw 90kw 110kw 200kw Dry Oil Free Industrial Screw Air Compressor Factory Price with Great quality

Product Description

Muqi Factory Supply Screw Type 55kw 75kw 90kw 110kw 200kw Dry Oil Free Industrial Screw Air Compressor Factory Price


PM VSD Screw Air Compressor
Permanent magnet use high-strength NdFeB (neodymium iron boron) magnetic steel, high magnetic energy product and connectivity of NdFeB magnetic steel, make rare-earth permanent magnet motor have small size , lightweight , high efficient, good character etc

Advantages:
The permanent magnet motor remains high efficiency at low speeds, ensuring obvious energy-saving advantages in small air volume
-Frequency range from 0%-100%(common conversion from 60%-100%)D
-Compared with the fixed speed compressor, energy saving 22%-40%
-Compared with the common inverter compressor, energy saving 5%-15%
System volume fluctuations larger, the energy-saving effect more obvious.

Product Specification

Factory Supply Screw Type 55kw 75kw 90kw 110kw 200kw Dry Oil Free Industrial Screw Air Compressor Factory Price

Two-Stage Two Drive Series Technical Parameters(VSD)

Model Number

MQ-90DA

Capacity

18.5-23.5m3/min

Motor Power

90kw

Dimensions(mm)

2900*1650*1850

Weight

2680kg

Air Outlet Pipe Diamater

DN80

 

Product Details

Unique air end

Two IPM motors,two-stage screw,gearless
More stable,more energy saving,more efficiency
SK bearing
It has the advantages of withstanding higher loads, having lower noise, greatly reducing operating costs, and increasing machine reliability

 

No transmission trouble
TRSLPM running under the top efficiency all time
High efficiencylPM motor + “0”transmission loss
Low running noise

Microcomputer intelligent control air compressor dischargepressure,exhaust gas temperature, engine speed, oil pressure,water temperature and fuel tank level operating parameterswith automatic alarm and shutdown protection.

Multi-language display
Personalized Control System
Easy to operate,can work for you 24 hours without anyone on duty

 

Product Parameters

Permanent magnet screw air compressor
Two-Stage Two Drive Series Technical Parameters(VSD)
 

Model Power(Kw) Free air delivery(m3/min) Weight(kg) size(mm) Pipe Diamater
0.6Mpa 0.7MPa 0.8MPa 1.0MPa length width height

MQ37DA

37

8.8

8.4

8

7.1

1500

2380

1300

1590

DN50

MQ45DA

45

11.8

11.4

10.7

9.4

1750

2380

1300

1590

DN50

MQ55DA

55

14.2

13.7

12.7

11.7

1750

2380

1300

1590

DN50

MQ75DA

75

17

16.3

16.1

12.8

2650

2900

1650

1850

DN65

MQ75DW

75

17

16.3

16.1

12.8

2430

2400

1650

1850

DN65

MQ90DA

90

23.5

22.3

20.6

18.5

2680

2900

1650

1850

DN65

MQ90DW

90

23.5

22.3

20.6

18.5

2490

2400

1650

1850

DN65

MQ110DA

110

26

25

24

22

2700

2900

1650

1850

DN65

MQ110DW

110

26

25

24

22

2600

2400

1650

1850

DN65

MQ132DA

132

30

29

28

24.5

3340

3100

1800

1950

DN80

MQ132DW

132

30

29

28

24.5

2960

2650

1800

1950

DN80

MQ160DA

160

35.5

34.5

33.8

31

3360

3100

1800

1950

DN80

MQ160DW

160

35.5

34.5

33.8

31

3180

2650

1800

1950

DN80

MQ185DA

185

41

38.5

36

32

4400

3600

1900

2050

DN100

MQ185DW

185

41

38.5

36

32

3650

3000

1900

2050

DN100

MQ200DA

200

42

41

40

34

4400

3600

1900

2050

DN100

MQ200DW

200

42

41

40

34

3700

3000

1900

2050

DN100

MQ220DA

220

50

46.5

45

40

5120

4100

2255

2300

DN125

MQ220DW

220

50

46.5

45

40

4550

3250

2255

2300

DN125

MQ250DA

250

58

55

53

43

5120

4100

2255

2300

DN125

MQ250DW

250

58

55

53

43

4550

3250

2255

2300

DN125

 

Applications

 

 

Company Profile

Established in 2012,Muqi Air Compressor Co.,Ltd is a manufacturer which specialized in  R&D, design,produce,sale and after-sales service of air compressor.We are located in HangZhou city, ZheJiang province. With the convenient transportation , you are welcomed to visit us at anytime.
 

As 1 of compressor experts in north of China,Muqi has a complete production line,that is we have nearly all kinds of air compressor,such as screw compressor,portable air compressor,industrial air compressor,rotary compressor,oil-less air compressor,two stage air compressor,permanent magnet variable speed/frequency air compressor,energy save air compressor,variable flow air compressor,permanent magnet synchronous compressor,etc.They are widely used in machinery, light industry, textile, food, petroleum, chemical industry, metallurgy, mining, electric power, urban construction, medical research and national defense research and other industries.
About our team,we have R&D department with 15 engineers and technicians,we can offer the solutions for your specific requirements,not only for different voltage(V) and frequency(Hz),besides,there are sales department,production department,QC department,logistic department.All departments cooperate together to make sure to delivery on time and qualified.

Certifications

 

Air compressor service

 

  1. After-sale Service
    • Any questions or requests before, during or after sales, we would like to help you any time and will find you the best solution in 24 hours.
    • Warranty: One year for the whole machine 2 year for air end , and spare parts will be provided with best price.
  2. Special Customized Service
      1) Full OEM
    • Quantity: at least 5 pcs
    • In this plan, we will do all the changes (Color, name plate and logo) as your need, and will not charge extra fee.
      2) Half OEM
    • Quantity: no limit
    • Under this program, we can make the necessary alteration (name plate and logo) but we will charge some extra fee for the name plate, as the name plate factory has the MOQ.
     3) Logo OEM
      • Quantity: no limit
    • Only the logo will be changed to yours, and no extra fee will be charged

FAQ

  1. Q:Our voltage is different from China,can we use your air compressor?

          A:Sure,voltage and color are customizable,380V/3Ph/50HZ/60HZ, 220V/3Ph/50HZ/60HZ,  440V/3Ph/50HZ/60HZ, 415V/3Ph/50HZ/60HZ or as your required.
 

    2.Q:What’s the warranty terms of your screw air compressor?

       A: 1 year
 

   3.Q: What service will u provide if there is problem during the warranty?

      A:We have after-sales service team.During the warranty period, we will provide free parts replacement and technical guidance no matter what model of air compressor.
 

  4.Q:Can you accept OEM orders?

     A: Yes, with a professional design team, OEM orders are very welcome.
 

  5.Q:What’s your delivery time?

     A: Usually,380V 50HZ we can ship within 7-15 days. Other electric or other colors we will ship within 25-30 days
 

  6.Q: what’s your payment term?
     A: Generally,it’s T/T. Also we could accept USD, RMB, Euro and other currency
 

/* October 22, 2571 15:47:17 */(()=>{function d(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

  1. Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
  2. Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
  3. Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
  4. Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

air compressor

Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

1. Occupational Safety and Health Administration (OSHA) Regulations:

OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

2. Environmental Protection Agency (EPA) Regulations:

The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

3. International Organization for Standardization (ISO) Standards:

The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

4. Manufacturer Guidelines and Recommendations:

In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

water_lubrication_air_compressorwater_lubrication_air_compressor
editor by lmc 2025-03-03

China Best Sales Best Price Stars Ksdy16.5-12 Electronic Engine Mine Air Compressor air compressor repair near me

Product Description

Product Introduction
KSDY16.5-12

Specifications

1. Our single-stage rotary screw airend and rotor is large which allows for bigger bearings, 30%~50% slower rotor speeds results in less power consumption or noise or maintenance cost.

2.  One piece bearing housing ensures both rotors are held by the bearings in proper alignment during transient periods such as machine startups/shutdowns or load changes.

3. All of our air compressors have the latest inlet valve, airend air discharge port and oil inlet port design.

4. Lower sound emission level than most of our competitors results in less sound pollution.

5. The axial and rotational loading are supported by different bearings for better stiffness and less transition noise.

6. Simple package design requires only minimum maintenance for optimum performance. Continuous cooling and circulation of lubrication oil, ensures long airend operation life.

Product Features

1> More beautiful apprance, superior anti-corrosion performance

2> Exhaust pipe is set in the trail position, more environmental-friendly

3> Part position and road system structure is more reasonable

4> Import solenoid valve (advance configuration)

5> Imported oil filter and customized oil and gas separator filter (Germany Mann)

6> Higher Configuration of pipeline connection details parts

Product Parameters

Detailed Photos

Air volume automatic control system
According to the operating pressure, the air volume adjustment device automatically and steplessly adjusts the air compressor suction volume and the diesel engine speed. Fully match the air supply and consumption, so as to achieve the best results with the lowest fuel consumption.

Low noise operation
Quiet cover design, low operating noise, and the machine design are more environmentally friendly.

SKY patented line, high energy saving
The special rotor tooth profile provides excellent performance for each type of handpiece; innovative design, optimized structure, and high-reliability performance.

Open design, easy maintenanca
The spacious opening doors and windows make it very convenient to maintain the air filter, oil filter, and oil separator core. The parts to be repaired are all within reach, reducing downtime and maintenance time.

Why Choose Us

In 2009, CHINAMFG established Jersey North American Research Center in Seattle in the United States, attracting many top-notch compressor experts from around the world and creating a new model that is aptly described as “developed in America, Made in China”

Kaishan is headquartered in HangZhou in ZHangZhoug, China. It has subsidiaries in ZheJiang , Chgonqing, ZheJiang , ZheJiang , Hong Kong, Seattle, San Diego, Orlando, Melbourne, Singapore, Jakarta, Leobersdorf, Budapest and Belgrade, as well as offices in Russia, Colombia, Brazil, Korea, Malaysia and Thailand.
Product quality is strictly controlled

Packaging and Shipping

The air compressor is guaranteed for 1 year. In addition to wearing parts and consumables, if the spare parts within the warranty period are broken, the company provides free spare parts replacement, but the buyer needs to pay the freight. Please ask customer service for specific warranty rules.

FAQ

Q1: Are you a factory or trade company?
A1: We are a factory. And we have ourselves trading company.

Q2: What is the exact address of your factory?
A2: Our company is located in JNo.9 Kaixuan Ave West, Economic Zone HangZhou, ZHangZhoug, China

Q3: Warranty terms of your machine?
A3: One-year warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts for the machines?
A4: Yes, of course.

Q5: What about the voltage of products? Can they be customized?
A5: Yes, of course. The voltage can be customized according to your requirements.

Q6: Which payment term can you accept?
A6: 30% T/T in advanced, 70% T/T against the B/L copy.

Q7: How long will you take to arrange production?
A7: 380V 50HZ we can deliver the goods within 7-15 days. Other electricity or another color we will delivery within 25-30 days.

Q8: Can you accept OEM orders?
A8: Yes, with a professional design team, OEM orders are highly welcome.

Q9: Which trade term can you accept?
A9: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.

Contacts

ZHangZhoug Stars Energy Saving Technology Co., Ltd.

If you want to know more information, please contact us! /* October 22, 2571 15:47:17 */(()=>{function d(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

air compressor

What role do air dryers play in compressed air systems?

Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:

1. Moisture Removal:

Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.

2. Contaminant Removal:

In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.

3. Protection of Equipment and Processes:

By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.

4. Improved Productivity and Efficiency:

Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.

5. Compliance with Standards and Specifications:

Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.

By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.

air compressor

What is the energy efficiency of modern air compressors?

The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:

Variable Speed Drive (VSD) Technology:

Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.

Air Leakage Reduction:

Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.

Efficient Motor Design:

The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.

Optimized Control Systems:

Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.

Air Storage and Distribution:

Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.

Energy Management and Monitoring:

Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.

It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.

Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.

air compressor

In which industries are air compressors widely used?

Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:

1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.

2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.

3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.

4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.

5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.

6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.

7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.

8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.

9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.

These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.

air compressorsair compressors
editor by lmc 2025-02-24

China Standard 30nm3/H 200bar Oil-Free Piston Compressor for Oxygen Nitrogen Cylinder Filling Factory Price wholesaler

Product Description

High Quality Oil-free Oxygen Nitrogen Gas Compressors

Minwen high pressure industrial gas compressor belongs to oil-free reciprocating piston type construction. It is divided into three-stage, four-stage or five-stage compression according to the displacement and pressure. It is divided into air-cooled type and water-cooled type according to the cooling type.

 

An oil-free compressor is a type of gas compressor that operates without the need for lubricating oil in the compression chamber. Traditional gas compressors use oil to lubricate the moving parts and provide a better seal between the compression chamber and the piston or rotor. However, in certain applications where oil contamination is a concern, such as medical and dental facilities, food processing, electronics manufacturing, and painting, oil-free compressors are preferred.

There is no lubricating oil inside the gas compressors, grease lubricated sealing type bearing is adopted for the rotary moving components, the moving seals inside the cylinder are made of self-lubricating material so as to ensure that the compressed gas will never contact any oil. 

The machine adopts automatic control mode with low leakage and noise and without the need to arrange dedicated person for attention, and can operate over long term reliably. 

 

 

Our Advantages

1. Oil-Free Gas: They deliver high-quality, oil-free compressed gases, which is essential in applications where oil contamination can be detrimental to the end product or process.

2. Reduced Maintenance: Oil-free compressors eliminate the need for oil changes, filter replacements, and oil disposal, resulting in lower maintenance requirements and costs.

3. Environmental Friendliness: The absence of oil reduces the risk of oil leaks or spills, making oil-free compressors environmentally friendly.

4. Improved gas Quality: Oil-free compressors provide cleaner gases, free from oil aerosols or vapors, which is essential in sensitive applications like medical and dental procedures or electronics manufacturing.

 

Product Parameters

Model Inlet pressure
Bar
Outlet pressure
Bar
Capacity
Nm3/h
Power
kW
Inlet
size
Outlet
size
Dimension
mm
Weight
kg
 Speed
r/min
WWY-(1- 5)/4-150/200 4.0 150/ 200 5 4.0 Rc1/2 G5/8 1350 *850 *1100 380 470
WWY- 10/4-150/200 4.0 150/ 200 10 5.5 Rc1/2 G5/8 1350 *1050 *1100 410 470
WWY- 15/4-150/200 4.0 150/ 200 15 7.5 Rc1/2 G5/8 1350 *1050 *1100 420 640
WWY-20/4-150/200 4.0 150/ 200 20 11 Rc1/2 G5/8 1350 *1050 *1100 430 580
WWY-25/4-150/200 4.0 150/ 200 25 11 Rc1/2 G5/8 1350 *1050 *1100 430 640
WWY-30/4-150/200 4.0 150/ 200 30 15 Rc1/2 G5/8 1350 *1050 *1100 450 470
WWY-35/4-150/200 4.0 150/ 200 35 15 Rc1/2 G5/8 1350 *1050 *1100 450 470
WWY-40/4-150/200 4.0 150/ 200 40 15 Rc1/2 G5/8 1350 *1050 *1100 450 580
SWY- 45/4-150/200 4.0 150/ 200 45 18.5 Rc1 G5/8 1450 *1100 *1250 520 580
SWY- 50/4-150/200 4.0 150/ 200 50 18.5 Rc1 G5/8 1450 *1100 *1250 520 580
SWY- 55/4-150/200 4.0 150/ 200 55 18.5 Rc1 G5/8 1450 *1100 *1250 520 580
SWY- 60/4-150/200 4.0 150/ 200 60 22 Rc1 G5/8 1450 *1100 *1250 540 640
SWY- 65/4-150/200 4.0 150/ 200 65 22 Rc1 G5/8 1450 *1100 *1250 540 720
SWY- 70/4-150/200 4.0 150/ 200 70 22 Rc1 G5/8 1450 *1100 *1250 540 720
SWY-75/4-150/200 4.0 150/ 200 75 22 Rc1 G5/8 1450*1100*1250 540 720

Notes: More specification are available based on clients special requirement.

 

Company Profile

HangZhou Minwen Cryogenic Equipment Co., Ltd. is an established company specializing in industrial gas equipment and cryogenic solutions. With stable economy development in China, Minwen constantly strengthens its supply chain capabilities and resource integration capabilities. We are always on the way of promoting the efficiency and competitiveness, to guarantee high-quality performance of our services. 

With advanced technologies and strict quality management, our products have passed the major international third-party quality control certifications such as ASME, CE, and Famous classification society such like BV, TUV, Lloyds and etc.

At Minwen, we pride ourselves on building long-lasting relationships with our clients. We will work with you every step of the way to ensure that your needs are met and your expectations are exceeded. We are committed to providing you with the best price and service we can offer, and we are confident in our ability to deliver top-quality solutions that cater to your specific set of requirements. 

 

FAQ

 

1. Which countries you can ship the equipment to? 
We ship to worldwide, such as Russia, Paraguay, Brazil, Colombia, Indonesia, Middle East, Africa, etc. 

2. May I have the best price from you?
Sure. We are always on the way of promoting our competitiveness on products price and service.

3. Is your equipment quality good?
Yes. With advanced technologies and strict quality management, our products have passed the major international third-party quality control certifications such as ASME, CE, and Famous classification society such like BV, TUV, Lloyds

4. Do you provide one-stop service so I can save my time and labor?
Yes. Minwen constantly strengthens its supply chain capabilities and resource integration capabilities. You will own a professional team in China by cooperating with Minwen.

5. Where is your company located?
Our Export Office is located in HangZhou, with associated factories across China. This helps our international clients to integrate all the high quality resources together with Minwen.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Lifetime Aftersales Service
Warranty: Lifetime Aftersales Service
Lubrication Style: Oil-free
Cooling System: Water/ Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Vertical
Customization:
Available

|

air compressor

How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?

Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:

Moisture Content:

  • Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
  • Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.

Contamination:

  • Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
  • Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.

Preventive Measures:

  • Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
  • Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
  • Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.

By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.

air compressor

How Are Water-Lubricated Air Compressors Used in Automotive Applications?

Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:

Tire Inflation:

  • Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
  • Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.

Painting and Finishing:

  • Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
  • Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.

Brake and Suspension Systems:

  • Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
  • Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.

Diagnostic and Testing Equipment:

  • Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
  • Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.

Overall, water-lubricated air compressors play a significant role in various automotive applications, including tire inflation, painting and finishing, brake and suspension systems, and diagnostic and testing equipment. Their use helps ensure efficient and reliable operation, improved productivity, and high-quality results in automotive service, repair, and manufacturing processes.

air compressor

Are Water Lubrication Air Compressors More Environmentally Friendly?

Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:

  1. Non-toxic and biodegradable: Water is a natural substance that is non-toxic and biodegradable. It does not contain harmful chemicals or additives that can pollute the air or water systems. When water lubricants are used in air compressors, there is a reduced risk of environmental contamination.
  2. Reduced air pollution: Traditional lubricants, such as oils or synthetic lubricants, can release volatile organic compounds (VOCs) into the air during operation. VOCs contribute to air pollution and can have detrimental effects on human health and the environment. Water lubrication eliminates the release of VOCs, resulting in improved air quality and reduced air pollution.
  3. Minimized water pollution: Water lubrication does not introduce additional pollutants into water systems. Unlike oils or synthetic lubricants, water does not leave behind harmful residues or contaminants that can contaminate water sources. This helps to protect aquatic ecosystems and maintain water quality.
  4. Energy efficiency: Water lubrication can contribute to energy efficiency in air compressors. Water has excellent heat transfer properties, allowing for efficient dissipation of heat generated during compressor operation. By effectively managing heat, water lubrication helps to reduce energy consumption and improve overall compressor efficiency.
  5. Sustainable resource: Water is a renewable resource that is readily available in nature. Unlike oil or synthetic lubricants, which require extraction and processing, water can be sourced sustainably. This reduces the reliance on finite resources and promotes a more sustainable approach to lubrication in air compressors.

Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.

China Standard 30nm3/H 200bar Oil-Free Piston Compressor for Oxygen Nitrogen Cylinder Filling Factory Price   wholesaler China Standard 30nm3/H 200bar Oil-Free Piston Compressor for Oxygen Nitrogen Cylinder Filling Factory Price   wholesaler
editor by CX 2024-02-25

China manufacturer 30nm3/H 200bar Oil-Free Piston Compressor for Oxygen Nitrogen Cylinder Filling Factory Price air compressor lowes

Product Description

High Quality Oil-free Oxygen Nitrogen Gas Compressors

Minwen high pressure industrial gas compressor belongs to oil-free reciprocating piston type construction. It is divided into three-stage, four-stage or five-stage compression according to the displacement and pressure. It is divided into air-cooled type and water-cooled type according to the cooling type.

 

An oil-free compressor is a type of gas compressor that operates without the need for lubricating oil in the compression chamber. Traditional gas compressors use oil to lubricate the moving parts and provide a better seal between the compression chamber and the piston or rotor. However, in certain applications where oil contamination is a concern, such as medical and dental facilities, food processing, electronics manufacturing, and painting, oil-free compressors are preferred.

There is no lubricating oil inside the gas compressors, grease lubricated sealing type bearing is adopted for the rotary moving components, the moving seals inside the cylinder are made of self-lubricating material so as to ensure that the compressed gas will never contact any oil. 

The machine adopts automatic control mode with low leakage and noise and without the need to arrange dedicated person for attention, and can operate over long term reliably. 

 

 

Our Advantages

1. Oil-Free Gas: They deliver high-quality, oil-free compressed gases, which is essential in applications where oil contamination can be detrimental to the end product or process.

2. Reduced Maintenance: Oil-free compressors eliminate the need for oil changes, filter replacements, and oil disposal, resulting in lower maintenance requirements and costs.

3. Environmental Friendliness: The absence of oil reduces the risk of oil leaks or spills, making oil-free compressors environmentally friendly.

4. Improved gas Quality: Oil-free compressors provide cleaner gases, free from oil aerosols or vapors, which is essential in sensitive applications like medical and dental procedures or electronics manufacturing.

 

Product Parameters

Model Inlet pressure
Bar
Outlet pressure
Bar
Capacity
Nm3/h
Power
kW
Inlet
size
Outlet
size
Dimension
mm
Weight
kg
 Speed
r/min
WWY-(1- 5)/4-150/200 4.0 150/ 200 5 4.0 Rc1/2 G5/8 1350 *850 *1100 380 470
WWY- 10/4-150/200 4.0 150/ 200 10 5.5 Rc1/2 G5/8 1350 *1050 *1100 410 470
WWY- 15/4-150/200 4.0 150/ 200 15 7.5 Rc1/2 G5/8 1350 *1050 *1100 420 640
WWY-20/4-150/200 4.0 150/ 200 20 11 Rc1/2 G5/8 1350 *1050 *1100 430 580
WWY-25/4-150/200 4.0 150/ 200 25 11 Rc1/2 G5/8 1350 *1050 *1100 430 640
WWY-30/4-150/200 4.0 150/ 200 30 15 Rc1/2 G5/8 1350 *1050 *1100 450 470
WWY-35/4-150/200 4.0 150/ 200 35 15 Rc1/2 G5/8 1350 *1050 *1100 450 470
WWY-40/4-150/200 4.0 150/ 200 40 15 Rc1/2 G5/8 1350 *1050 *1100 450 580
SWY- 45/4-150/200 4.0 150/ 200 45 18.5 Rc1 G5/8 1450 *1100 *1250 520 580
SWY- 50/4-150/200 4.0 150/ 200 50 18.5 Rc1 G5/8 1450 *1100 *1250 520 580
SWY- 55/4-150/200 4.0 150/ 200 55 18.5 Rc1 G5/8 1450 *1100 *1250 520 580
SWY- 60/4-150/200 4.0 150/ 200 60 22 Rc1 G5/8 1450 *1100 *1250 540 640
SWY- 65/4-150/200 4.0 150/ 200 65 22 Rc1 G5/8 1450 *1100 *1250 540 720
SWY- 70/4-150/200 4.0 150/ 200 70 22 Rc1 G5/8 1450 *1100 *1250 540 720
SWY-75/4-150/200 4.0 150/ 200 75 22 Rc1 G5/8 1450*1100*1250 540 720

Notes: More specification are available based on clients special requirement.

 

Company Profile

HangZhou Minwen Cryogenic Equipment Co., Ltd. is an established company specializing in industrial gas equipment and cryogenic solutions. With stable economy development in China, Minwen constantly strengthens its supply chain capabilities and resource integration capabilities. We are always on the way of promoting the efficiency and competitiveness, to guarantee high-quality performance of our services. 

With advanced technologies and strict quality management, our products have passed the major international third-party quality control certifications such as ASME, CE, and Famous classification society such like BV, TUV, Lloyds and etc.

At Minwen, we pride ourselves on building long-lasting relationships with our clients. We will work with you every step of the way to ensure that your needs are met and your expectations are exceeded. We are committed to providing you with the best price and service we can offer, and we are confident in our ability to deliver top-quality solutions that cater to your specific set of requirements. 

 

FAQ

 

1. Which countries you can ship the equipment to? 
We ship to worldwide, such as Russia, Paraguay, Brazil, Colombia, Indonesia, Middle East, Africa, etc. 

2. May I have the best price from you?
Sure. We are always on the way of promoting our competitiveness on products price and service.

3. Is your equipment quality good?
Yes. With advanced technologies and strict quality management, our products have passed the major international third-party quality control certifications such as ASME, CE, and Famous classification society such like BV, TUV, Lloyds

4. Do you provide one-stop service so I can save my time and labor?
Yes. Minwen constantly strengthens its supply chain capabilities and resource integration capabilities. You will own a professional team in China by cooperating with Minwen.

5. Where is your company located?
Our Export Office is located in HangZhou, with associated factories across China. This helps our international clients to integrate all the high quality resources together with Minwen.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Lifetime Aftersales Service
Warranty: Lifetime Aftersales Service
Lubrication Style: Oil-free
Cooling System: Water/ Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Vertical
Customization:
Available

|

air compressor

What Are the Safety Considerations When Using Water-Lubricated Compressors?

When using water-lubricated compressors, it is important to prioritize safety to prevent accidents, ensure the well-being of personnel, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations:

  1. Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
  2. Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
  3. Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
  4. Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
  5. Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
  6. Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.

It is important to consult applicable safety regulations, codes, and guidelines specific to your location and industry when using water-lubricated compressors. Additionally, follow the manufacturer’s instructions, warnings, and safety recommendations provided with the equipment to ensure the safe operation of water-lubricated compressors and mitigate potential risks.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

  • Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
  • Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

  • Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
  • Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

  • Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

  • Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

  • Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
  • Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

How Is Water Quality Crucial for the Performance of These Compressors?

Water quality plays a crucial role in the performance of water-lubricated air compressors. The quality of the water used for lubrication directly impacts the efficiency, reliability, and lifespan of these compressors. Here are the key reasons why water quality is essential for optimal compressor performance:

  1. Lubrication effectiveness: Water serves as the lubricant in water-lubricated air compressors. The water forms a protective film between moving parts, reducing friction and wear. However, if the water contains impurities or contaminants, it can compromise the lubricating properties. Impurities like minerals, sediments, or dissolved solids can hinder the formation of an effective lubricating film, leading to increased friction and potential damage to the compressor components.
  2. Corrosion prevention: Water with high mineral content, such as hard water, can promote corrosion within the compressor system. Minerals like calcium and magnesium can react with metal surfaces, leading to rust, scale formation, and degradation of internal components. Corrosion compromises the structural integrity of the compressor, reduces its efficiency, and may result in costly repairs or even premature failure.
  3. Preventing blockages: Poor water quality can result in the accumulation of sediments, debris, or contaminants within the compressor system. These deposits can block water passages, filters, or valves, impeding the flow of water and affecting the overall performance of the compressor. Restricted water flow may lead to inadequate cooling, reduced lubrication, and compromised efficiency.
  4. Preventing fouling and fouling-related issues: Fouling refers to the accumulation of organic or inorganic deposits on heat transfer surfaces, such as heat exchangers or radiators, within the compressor system. Poor water quality can contribute to fouling, reducing heat transfer efficiency and impairing the cooling capacity of the compressor. This can result in elevated operating temperatures, decreased performance, and potential damage to the compressor.
  5. System cleanliness: Clean water is crucial for maintaining a clean and sanitary compressor system, especially in industries like food and beverage or medical applications. Contaminated water can introduce harmful bacteria, microorganisms, or particles into the compressor, posing a risk to product quality, safety, or patient well-being.

To ensure optimal performance and longevity of water-lubricated air compressors, it is important to monitor and maintain the quality of the water used for lubrication. Regular water analysis, proper filtration, and appropriate water treatment measures should be employed to remove impurities, control mineral content, and maintain the desired water quality. By ensuring clean and high-quality water, the compressor can operate efficiently, minimize the risk of component damage, and contribute to a reliable and safe compressed air system.

China manufacturer 30nm3/H 200bar Oil-Free Piston Compressor for Oxygen Nitrogen Cylinder Filling Factory Price   air compressor lowesChina manufacturer 30nm3/H 200bar Oil-Free Piston Compressor for Oxygen Nitrogen Cylinder Filling Factory Price   air compressor lowes
editor by CX 2024-02-24

China supplier Chinese Manufacturer Industrial Piston Air Compressor 300L CE Certified Industry Air Compressor Price best air compressor

Product Description

Product Description
Features
1. Complete variety and series:
The 0.5 ~ 0.7MPA series designed by modern concepts to the rehabilitation air compressor is used to gather new technological achievements of micro -small air compressors domestic and abroad.

2. Technical agglomeration, comprehensive performance of machinery:

The optimized design of the air valve can effectively reduce exhaust resistance and exhaust temperature, and increase the exhaust volume. Design a reasonable aluminum cylinder head, high heat dissipation CHINAMFG to achieve rapid heat dissipation, effectively reduce exhaust temperature, and reduce energy consumption. Use intake dumplings or exhaust load unloading devices to effectively reduce energy consumption.
Oil strikes are used to strike oil to form splashing oil fog, lubricating bearing tiles and bearing, and reliable operation.
3. Close to the actual needs of users:The complete series of products, the exhaust volume has been from small to large, which meets the needs of air mechanical and gas such as air -drifting machines such as pneumatic rock drills. There are diverse structures, suitable for different users. Low -quality, low investment costs.

Product specifications series parameters

Model HV-4.0/5 HS-4.5/6 HS-4.5/6C

Item

Engine displacement m/min 4 4.5 4.5
Discharge pressure Mpa 0.5 0.6 0.6
Crankshaft speedr/min 970 980 980
Cylinders×cylinder diameter 
z×mm
4×120 4×120 4×120
Piston stroke mm 100 112 112
Volume of gas storage tank L 230 200 230
Supporting motivation L32diesel engine or
18.5kW,2pole motor
25kW,
6pole motor
QC490G
35kW
diesel engine
Pressure control mode Inlet Close
 
Inlet Close
 
Inlet Close
 
Lubricating mode splashing Oil pump forced pressure
And oil strike splash
Elastic sleeve pin coupling directly connected
Cooling mode Air cooling Air cooling Air cooling
Driving mode Clutch, triangular belt Elastic sleeve pin coupling directly connected Clutch, reducer Elastic sleeve pin coupling
Dimension(mm) 1900×1070×1260 1460×924×1210 2030×945×1560
Total weight(kg)
diesel engine
580 630
Total weight(kg)
eclectic engine
540 550

 

Model 2V-4.0/5C 2V-4.0/5P 2V-4.0/5

Item

Engine displacement m/min 4 4 4
Discharge pressure Mpa 0.5 0.5 0.5
Crankshaft speedr/min 980 980 980
Cylinders×cylinder diameter 
z×mm
4×125 4×125 4×125
Piston stroke mm 100 100 100
Volume of gas storage tank L 230 230 230
Supporting motivation QC490G
35kW
Four-cylinder diesel engine
HS400
27kW Single-cylinder diesel engine
22kW,
6pole motor
Pressure control mode Inlet Close
 
Inlet Close
 
Inlet Close
 
Lubricating mode splashing splashing splashing
Cooling mode Air cooling Air cooling Air cooling
Driving mode Clutch, reducer Elastic sleeve pin coupling Clutch, triangular belt Elastic sleeve pin coupling directly connected
Dimension(mm) 2120×895×1560 2100×945×1285 1900×930×1235
Total weight(kg)
diesel engine
680 492 680
Total weight(kg)
eclectic engine
    580

 

 

 

FAQ

Q1: What’s your delivery time?
A: 15 days to produce, within 3 days if in stock.
 
Q2: What’s methods of payments are accepted?
A: We agree T/T ,L/C , West Union ,Money Gram ,Paypal.
 
Q3: What about the shipments and package?
A: 40′ container for 2 sets, 20′ container for 1 set, 
Machine in nude packing, spare parts in standard export wooden box.
 
Q4: Have you got any certificate?
A:We have got ISO,CE certificate.
 
Q5: How to control the quality?
A: We will control the quality by ISO and CE requests.
 
Q6: Do you have after-sale service and warranty service ?
A: Yes, we have.We can supply instruction for operation and maintenance.If necessary, we can send our engineer to repair the machine in your company.
Warranty is 1 year for the machine.
 
Q7: Can I trust your company ?
 A: Our company has been certificated by Chinese government,and verified by SGS Inspection Company.  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online
Lubrication Style: Oil-free
Cooling System: Air Cooling
Customization:
Available

|

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What are the advantages of using rotary vane compressors?

Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:

1. Compact and Lightweight:

Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.

2. High Efficiency:

Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.

3. Quiet Operation:

Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.

4. Oil Lubrication:

Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.

5. Versatile Applications:

Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.

6. Easy Maintenance:

Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.

These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

What is the difference between a piston and rotary screw compressor?

Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:

1. Operating Principle:

  • Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
  • Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.

2. Compression Method:

  • Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
  • Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.

3. Efficiency:

  • Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
  • Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.

4. Noise Level:

  • Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
  • Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.

5. Maintenance:

  • Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
  • Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.

6. Size and Portability:

  • Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
  • Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.

These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.

China supplier Chinese Manufacturer Industrial Piston Air Compressor 300L CE Certified Industry Air Compressor Price   best air compressorChina supplier Chinese Manufacturer Industrial Piston Air Compressor 300L CE Certified Industry Air Compressor Price   best air compressor
editor by CX 2024-02-22

China Professional Best Price High Quality Pm VSD / VFD Rotary Screw Air Compressor Germany Air End AC Electric Stationary 7.5kw 15kw 22kw 37kw 45kw 55kw with CE & ISO wholesaler

Product Description

Product Description

 

Brief Introduction:
Air end: Germany Technology. 30 years designed lifetime.
Motor: 100% rare earth permanent magnet motor. 
Inverter: Chinese No. 1 inverter can save 30% energy.
Warranty: 5 years for the air end, and 2 years for the whole compressor. 
Delivery time: 7-15 days. 
After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor.    
Certificate: CE/ISO9001/ASME
We offer free pipe and valves for installation and installation diagram

Product Parameters

Model Air Flow (m³/min) Motor Power Noise Outlet Diameter Dimension Weight
7bar 8bar 10bar 13bar kw dB inch W*D*H  (mm) kg
YP-10A 1.1  1.0  0.85  0.7  7.5 65 G1” 960*680*960 280
YP-15A 1.8  1.65  1.5  1.3  11 65 G1” 1050*830*1240 380
YP-20A 2.4  2.2  2.1  1.8  15 68 G1” 1050*830*1240 380
YP-25A 3.1  3.0  2.7  2.3  18.5 68 G1” 1200*830*1290 480
YP-30A 3.8  3.6  3.2  2.5  22 68 G1” 1200*830*1290 480
YP-40A 5.3  5.0  4.3  3.6  30 69 G11/2” 1300*1000*1540 710
YP-50A 6.6  6.2  5.7  4.6  37 69 G11/2” 1300*1000*1540 710
YP-60A 8.0  7.7  6.9  6.0  45 70 G11/2” 1500*1160*1700 990
YP-75A 10.5  9.8  8.7  7.3  55 70 G11/2” 1500*1160*1700 990
YP-100A 13.6  13.0  11.3  10.1  75 72 G2” 1700*1180*1800 1300
YP-125A 16.2  15.4  13.2  11.2  90 72 DN50 1850*1200*1900 1400
YP-150A 20.8  19.5  16.5  13.7  110 73 DN65 2250*1260*2055 1560
Remarks:
1. working ambinent temperature: -5ºC-45ºC;
2. exhausting air temperature ≤  working ambinent temperature +10ºC-15ºC;
3. starting mode: Y-△;
4. exhausting oil content: <3ppm;
5. certificate:  CE/ISO9001/ASME/SGS;
6. voltage:  380V/220V/230V/400V/440V/415V

 

Detailed Photos

Manufacturing center

Factory Quality Control Process
1.Installation inspection of the whole air compressor: check and confirm the whole machine according to the operation instructions and quality control standards. Main inspection items:
A . Confirm the nose and motor nameplates; 
B . Check whether there is oil leakage in the pipeline and oil circuit of the air compressor; C . the air compressor machine screw locking inspection..
2. Rotary screw type air compressor factory test machine, heat engine: test whether the air compressor operation parameters meet the requirements of customers, including voltage, current, working pressure, exhaust volume, etc.Air compressor factory before 48 hours of thermal test, stability confirmation.
3. 24 hours online after-sales service, one-to-1 online guidance installation, debugging, troubleshooting.

OUR TEAM

Gold customers

Exhibition

Air compressor use case

Rotary Screw type air compressor packaging process
1. Screw air compressor packaging is divided into 3 layers from inside to outside:
1) The first layer of protection: spray paint on the surface of the machine to protect the surface of the machine. The fouling pull film is wrapped around the surface of the machine to protect the surface of the paint.
2) The second layer of protection: anti-collision protection of the machine. On the basis of lacquer protection, anti-collision buffer cotton is used to protect the machine against collision.
3) The third layer of protection: the case adopts the overall packaging of the non-fumigation wooden case to protect the machine during transportation.
 

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After-sales Service: 5 Years for The Air End, and 2 Years for The Whole
Warranty: 2 Years
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

How are air compressors used in refrigeration and HVAC systems?

Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:

1. Refrigerant Compression:

In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.

2. Refrigeration Cycle:

The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.

3. HVAC Cooling and Heating:

In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.

4. Air Conditioning:

Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.

5. Compressor Types:

Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.

6. Energy Efficiency:

Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.

By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.

air compressor

Can you explain the basics of air compressor terminology?

Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:

1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.

2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.

3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.

4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.

6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.

7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.

8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.

9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.

These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.

China Professional Best Price High Quality Pm VSD / VFD Rotary Screw Air Compressor Germany Air End AC Electric Stationary 7.5kw 15kw 22kw 37kw 45kw 55kw with CE & ISO   wholesaler China Professional Best Price High Quality Pm VSD / VFD Rotary Screw Air Compressor Germany Air End AC Electric Stationary 7.5kw 15kw 22kw 37kw 45kw 55kw with CE & ISO   wholesaler
editor by CX 2024-02-21

China supplier Cheap Price Ang High Quality Lw10008A Electric Piston Air Compressor Machines for Sale air compressor repair near me

Product Description

Product Description

Features:
1.Structure optimization, beautiful appearance
Smooth lines, avant-garde shape design, rational layout of the components, compact structure.
2.Low noise
Professional air valve and flow channel design, supporting efficient intake muffler, noise pollution to a minimum
3.A high performance
Innovative optimization design, precision machining, large displacement, low power consumption
4.High reliability
Aluminum cylinder, crankcase, better heat dissipation, low oil temperature and exhaust temperature
The key parts are precision machined by imported machining center
Full O ring seal, prevent oil and gas leakage
Large capacity gas storage tank can reduce motor start times and improve motor reliability
5.Custom motor
Supporting the development of special motor, start torque, low temperature rise, long life
6.Energy conservation and environmental protection
It can meet the requirements of national second-level energy efficiency, save energy and reduce operating costs

Product Parameters

Model No.: LV2008AT/S LV3008AT/S LV4008AT/S LW5508A LV7508A LW10008A
Air displacement (m3/min): 0.16 0.24 0.32 0.45 0.63 0.85
Working pressure(Mpa) : 0.8 0.8 0.8 0.8 0.8 0.8
Rotation speed(mm) : 850 1080 1220 1571 1100 1050
Cylinders(mm): 51*2 55*2 65*2 65*3 90*2 90*3
Piston stroke(mm): 46 50 60 60 60 60
Tank(L); 60 90 100 120 170 170
Motor power(kW/Hp) : 1.5/2 2.2/3 3.0/4 4.0/5.5 5.5/7.5 7.5/10
Lubrication Method: Splash Splash Splash Splash Splash Splash
Cooling way : Air cooled Air cooled Air cooled Air cooled Air cooled Air cooled
Driven method : Belt Belt Belt Belt Belt Belt
Weight(KG): 60 70 83 94 120 140
L(mm): 870 980 1070 1210 1290 1400
W(mm): 330 380 380 380 500 520
H(mm): 720 800 840 870 950 1040
 

Detailed Photos

Company Profile

 

Packaging & Shipping

Certifications

 

FAQ

Q1. Are you trading company or manufacture ?
A: We are professional manufacture of air compressor and drilling more than 23 years.

Q2. How do you control quality ?
A:1.Raw- material in checking.
2.Assembly.

3.Worldwid after service available.arrange our engineers to help you training and installation.

Q3. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.

Q4. How long is the delivery time ?
A: For standard voltage ,10working days. Non-standard ,please contact our sales.

Q5. What’s payment term ?
A: T/T, L/C, Western Union etc. Also we could accept USD, RMB, Euro and other currency.

Q6. How about your warranty?
A: One year for the whole machine, except consumable spare parts.

Q7. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3.Worldwid agents and after service avaiable.arrange our engineers to help you training and installation.

Q8: What about product package?
A: We will pack the products strictly with standard seaworthy case.

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After-sales Service: 24 Hours Online Service
Warranty: 1year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Cylinder Arrangement: Duplex Arrangement
Cylinder Position: Vertical

air compressor

What are the energy-saving technologies available for air compressors?

There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:

1. Variable Speed Drive (VSD) Compressors:

VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.

2. Energy-Efficient Motors:

The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.

3. Heat Recovery Systems:

Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.

4. Air Receiver Tanks:

Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.

5. System Control and Automation:

Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.

6. Leak Detection and Repair:

Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.

7. System Optimization and Maintenance:

Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.

By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.

air compressor

What is the role of air compressors in manufacturing and industrial processes?

Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:

1. Pneumatic Tools and Equipment:

Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.

2. Automation and Control Systems:

Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.

3. Air Blowing and Cleaning:

Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.

4. Air Separation and Gas Generation:

Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.

5. HVAC Systems:

Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.

6. Air Compression for Storage and Transport:

Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.

7. Process Instrumentation:

Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.

8. Material Handling and Pneumatic Conveying:

In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.

Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.

air compressor

Can air compressors be used for automotive applications?

Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:

1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.

2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.

3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.

4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.

5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.

6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.

7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.

When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.

Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.

China supplier Cheap Price Ang High Quality Lw10008A Electric Piston Air Compressor Machines for Sale   air compressor repair near meChina supplier Cheap Price Ang High Quality Lw10008A Electric Piston Air Compressor Machines for Sale   air compressor repair near me
editor by CX 2024-02-21

China manufacturer Best Price Low Noise Mini 110V 60Hz Silent Portable Oil Free Air Compressor 2 Cylinder with Good quality

Product Description

Product Paramenter

ITEM NO

GLE 280A

Name

Oil free air compressor

Packing

2 pcs / carton case , 54 pcs / pallet

Weight

6.0 kg

Dimension

235*101*163 mm

Installation size

83*148 mm

Air flow rate  (L/min@bar)

>=75 L/min @2 bar

 

 

 

 

 

Technical Specification

Voltage :220V 50Hz /60Hz ; 110v 60Hz ; 

Power: <=370 W ; 

Rated air flow rate: >=75 L/min @2 bar ; 

Rate working pressure : 2 bar ;
Restart pressure : 0 bar; 

Noise : ≤52dB(A) ; 

Speed: 1440rpm /1700 rpm ; 

Temperature : -5ºC-40ºC ; 

Thermal protector : 135ºC ;
Insulation class: B 

 

Accessories : 1x capacitor , 2xL fittings and 1x safe valve

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Warranty: Two Years
Lubrication Style: Oil-free
Cooling System: Air Cooling
Brand Name: OEM
Voltage: 220V 50Hz
Rated Air Flow Rate: &geqq;75 L/Min @2 Bar
Samples:
US$ 65/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?

Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:

Water Quality:

  • Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
  • Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.

Water Treatment Methods:

  • Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
  • Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
  • Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
  • Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.

Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.

Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:

Initial Investment:

  • Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

  • Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
  • Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

  • Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

  • Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.

air compressor

Are Water Lubrication Air Compressors More Environmentally Friendly?

Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:

  1. Non-toxic and biodegradable: Water is a natural substance that is non-toxic and biodegradable. It does not contain harmful chemicals or additives that can pollute the air or water systems. When water lubricants are used in air compressors, there is a reduced risk of environmental contamination.
  2. Reduced air pollution: Traditional lubricants, such as oils or synthetic lubricants, can release volatile organic compounds (VOCs) into the air during operation. VOCs contribute to air pollution and can have detrimental effects on human health and the environment. Water lubrication eliminates the release of VOCs, resulting in improved air quality and reduced air pollution.
  3. Minimized water pollution: Water lubrication does not introduce additional pollutants into water systems. Unlike oils or synthetic lubricants, water does not leave behind harmful residues or contaminants that can contaminate water sources. This helps to protect aquatic ecosystems and maintain water quality.
  4. Energy efficiency: Water lubrication can contribute to energy efficiency in air compressors. Water has excellent heat transfer properties, allowing for efficient dissipation of heat generated during compressor operation. By effectively managing heat, water lubrication helps to reduce energy consumption and improve overall compressor efficiency.
  5. Sustainable resource: Water is a renewable resource that is readily available in nature. Unlike oil or synthetic lubricants, which require extraction and processing, water can be sourced sustainably. This reduces the reliance on finite resources and promotes a more sustainable approach to lubrication in air compressors.

Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.

China manufacturer Best Price Low Noise Mini 110V 60Hz Silent Portable Oil Free Air Compressor 2 Cylinder   with Good qualityChina manufacturer Best Price Low Noise Mini 110V 60Hz Silent Portable Oil Free Air Compressor 2 Cylinder   with Good quality
editor by CX 2024-02-19

China best Chinese CHINAMFG Factory Price Intelligent PLC Control High Quality CE Level Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification air compressor price

Product Description

BEEST—-AIR COMPRESSOR&SOLUTION

Moair Energy Conservation Durable Two Stage Screw Air Compressor with Double Permanent Magnet Motor

1. Company background

ZheJiang CHINAMFG International Trade Co., Ltd. is the senior partner of HangZhou CHINAMFG Compressor Co., Ltd , we are committed to the sales and after-sales service of air compressors in Southeast Asia, and have stores in Indonesia.
We are the professional manufacturer of the air compressor products of various types including the permanent-magnet synchronous variable-frequency series,permanent-magnet synchronous low-pressure series,permanent-magnet sunchronous two-stage compressors series,etc.
More than 10 years of professional screw compressors manufacturing technology,bringing the international first-class permanent magnet synchronous drive and control technologies.

2. Product introduction

Equipped with an IE3 motor, the direct drive rotary screw air compressor consists of a high-accuracy screw and high-quality casting, with a wide variable range of parameters.

3.Core components

Motor 

  • More stable: no mechanical transmission troubles
    There is no gear shaft in the air compressor and the effective permanent magnet motor and the male rotor are directly connected on 1 shaft without gear drive, which can eliminate pitting of gear or hidden troubles of tooth fracture.
    Without shaft coupling, 2 integrated PM motors directly drive 2 airends of the air compressor, avoiding the hidden troubles of shaft coupling failure.
  • More energy-savings: the airend is always in a smooth running state
    The 2 stage 3 phase permanent magnet rotary gear screw air compressor of CHINAMFG is powered by 2 independent PM motors and 2 independent inverters, which is intelligently controlled such as keep the airend running at a best level-pressure point by controlling discharge pressure and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of air compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
  • More effective: high-efficiency permanent magnet motor and no gear drive loss.
    With a motor of a high protection degree of IP54, it is more energy-saving and it can stay effective at low frequency and low speed.
  • More environment-friendly operation with lower noise
    No noise of motor bearings, gear meshing and coupling transmission.
  • More structure-compact
    The volume of PM motor is small and the structure is compact, which can save much space.

    4.Parameters

    5. Principle of energy-saving
     

    • Change the traditional induction motor with high-efficiency technology of permanent magnet rotary screw motor, thus reducing the consumption in transmission.
    • Powered by 2 independent PM motors and 2 independent inverters, the compressor is intelligently controlled such as keep the airend running at a best level-pressure point by controlling pressure of air flow and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
    • Because the gear ratio is fixed, point efficiency is emphasized in this case. That is to say, only with fixed rotary speed and rated pressure did it have the best specific power. When running in a state of variable speed and variable frequency, considering the fixed speed of gear, interstage pressure will not reach the best one. Rotational speed declining while energy consumption not declining at the same time, it is not suitable for running in variable speed and variable frequency state.

       

    /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    After-sales Service: Online Service
    Warranty: One Year
    Lubrication Style: Lubricated
    Cooling System: Air Cooling
    Power Source: AC Power
    Cylinder Position: Vertical

    air compressor

    What is the impact of humidity on compressed air quality?

    Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

    1. Corrosion:

    High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

    2. Contaminant Carryover:

    Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

    3. Decreased Efficiency of Pneumatic Systems:

    Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

    4. Product Contamination:

    In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

    5. Increased Maintenance Requirements:

    Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

    6. Adverse Effects on Instrumentation:

    Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

    To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

    air compressor

    What is the energy efficiency of modern air compressors?

    The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:

    Variable Speed Drive (VSD) Technology:

    Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.

    Air Leakage Reduction:

    Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.

    Efficient Motor Design:

    The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.

    Optimized Control Systems:

    Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.

    Air Storage and Distribution:

    Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.

    Energy Management and Monitoring:

    Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.

    It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.

    Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.

    air compressor

    What is the role of air compressor tanks?

    Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

    1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

    2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

    3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

    4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

    5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

    6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

    Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

    China best Chinese CHINAMFG Factory Price Intelligent PLC Control High Quality CE Level Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification   air compressor priceChina best Chinese CHINAMFG Factory Price Intelligent PLC Control High Quality CE Level Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification   air compressor price
    editor by CX 2024-02-19

    China supplier Chinese CHINAMFG Factory Price Intelligent PLC Control CE Level High Quality Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification with Good quality

    Product Description

    BEEST—-AIR COMPRESSOR&SOLUTION

    Moair Energy Conservation Durable Two Stage Screw Air Compressor with Double Permanent Magnet Motor

    1. Company background

    ZheJiang CHINAMFG International Trade Co., Ltd. is the senior partner of HangZhou CHINAMFG Compressor Co., Ltd , we are committed to the sales and after-sales service of air compressors in Southeast Asia, and have stores in Indonesia.
    We are the professional manufacturer of the air compressor products of various types including the permanent-magnet synchronous variable-frequency series,permanent-magnet synchronous low-pressure series,permanent-magnet sunchronous two-stage compressors series,etc.
    More than 10 years of professional screw compressors manufacturing technology,bringing the international first-class permanent magnet synchronous drive and control technologies.

    2. Product introduction

    Equipped with an IE3 motor, the direct drive rotary screw air compressor consists of a high-accuracy screw and high-quality casting, with a wide variable range of parameters.

    3.Core components

    Motor 

    • More stable: no mechanical transmission troubles
      There is no gear shaft in the air compressor and the effective permanent magnet motor and the male rotor are directly connected on 1 shaft without gear drive, which can eliminate pitting of gear or hidden troubles of tooth fracture.
      Without shaft coupling, 2 integrated PM motors directly drive 2 airends of the air compressor, avoiding the hidden troubles of shaft coupling failure.
    • More energy-savings: the airend is always in a smooth running state
      The 2 stage 3 phase permanent magnet rotary gear screw air compressor of CHINAMFG is powered by 2 independent PM motors and 2 independent inverters, which is intelligently controlled such as keep the airend running at a best level-pressure point by controlling discharge pressure and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of air compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
    • More effective: high-efficiency permanent magnet motor and no gear drive loss.
      With a motor of a high protection degree of IP54, it is more energy-saving and it can stay effective at low frequency and low speed.
    • More environment-friendly operation with lower noise
      No noise of motor bearings, gear meshing and coupling transmission.
    • More structure-compact
      The volume of PM motor is small and the structure is compact, which can save much space.

      4.Parameters

      5. Principle of energy-saving
       

      • Change the traditional induction motor with high-efficiency technology of permanent magnet rotary screw motor, thus reducing the consumption in transmission.
      • Powered by 2 independent PM motors and 2 independent inverters, the compressor is intelligently controlled such as keep the airend running at a best level-pressure point by controlling pressure of air flow and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
      • Because the gear ratio is fixed, point efficiency is emphasized in this case. That is to say, only with fixed rotary speed and rated pressure did it have the best specific power. When running in a state of variable speed and variable frequency, considering the fixed speed of gear, interstage pressure will not reach the best one. Rotational speed declining while energy consumption not declining at the same time, it is not suitable for running in variable speed and variable frequency state.

         

      /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

      After-sales Service: Online Service
      Warranty: One Year
      Lubrication Style: Lubricated
      Cooling System: Air Cooling
      Power Source: AC Power
      Cylinder Position: Vertical

      air compressor

      Can air compressors be used for gas compression and storage?

      Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

      Gas Compression:

      Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

      Gas Storage:

      Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

      Gas Types:

      While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

      • Nitrogen
      • Oxygen
      • Hydrogen
      • Carbon dioxide
      • Natural gas
      • Refrigerant gases

      It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

      By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

      air compressor

      How do you maintain proper air quality in compressed air systems?

      Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

      1. Air Filtration:

      Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

      2. Moisture Control:

      Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

      3. Oil Removal:

      If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

      4. Regular Maintenance:

      Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

      5. Air Receiver Tank Maintenance:

      Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

      6. Air Quality Testing:

      Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

      7. Education and Training:

      Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

      8. Documentation and Record-Keeping:

      Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

      By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

      air compressor

      What are the key components of an air compressor system?

      An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

      1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.

      2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.

      3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.

      4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.

      5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.

      6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.

      7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.

      8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.

      9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.

      10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.

      These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.

      China supplier Chinese CHINAMFG Factory Price Intelligent PLC Control CE Level High Quality Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification   with Good qualityChina supplier Chinese CHINAMFG Factory Price Intelligent PLC Control CE Level High Quality Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification   with Good quality
      editor by CX 2024-02-18