Product Description
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)
Advantages
- Good Sealing Performance .
- Cylinder has good heat dissipation performance .
- Completely Oil-free , the gas purity can be guaranteed to be higher than 99.999% .
- High Compression Ratios, High discharge pressure up to 1000bar .
- Long service life ,more than 20 years .
Lubrication includes : oil free lubrication and splash lubrication
Cooling method includes: Water cooling and air cooling.
Type includes: V-type, W-type,D-type,Z-type
Product description
The diaphragm compressor is driven by a motor, and rotates the crankshaft via a belt pulley, then makes the piston in the oil cylinder reciprocate through a connecting rod, thus result in the diaphragm vibrating to and fro through pushing the oil. The processes of suction and discharge are completed by each vibration of the diaphragm under the control of the suction valve and the discharge valve. A small amount of oil in the oil cylinder leaks into the oil case through the clearance between the oil cylinder and the ring groove during the operation of diaphragm compressor, in order to compensate the oil loss to make the diaphragm close to the curved surface of compression head cover after the end of compression stroke for completely discharging the compressed media. The oil amount is slightly more than the oil leakage amount when the oil is injected into the oil cylinder by the oil compensation pump during the suction process of the compressor, the excess oil flow back to the crankcase by the pressure regulation valve of oil pressure while the end of compressor stroke.
The compressed media doesn’t contact with the oil due to the diaphragm completely separating the gas chamber from the oil chamber, therefore the purity of the compressed media can be guaranteed due to no oil contamination. The gas chamber is composed of the contoured cover and the diaphragm, which is a closed chamber resulting in a good sealing performance.
The diaphragm compressor is a kind of reciprocating compressor with a special structure, big compression ratio and good sealing performance, the compressed gas is not contaminated by the lube oil and the other CHINAMFG impurities, which is suitable for compressing high purity gas, rare and precious gas, flammable and explosive gas, poisonous and harmful gas, corrosive gas and high pressure gas.
Product features:
1. Good sealing performance:
Diaphragm compressor is a kind of special structure positive displacement compressor, the gas does not need lubrication, good sealing performance, the compression medium does not contact with any lubricant, will not produce any contamination in the compression process, Especially suitable for high purity (99.9999% above), rare, highly corrosive, toxic ,harmful, flammable , explosive and radioactive gas compression, transportation and bottle filling.
2.Cylinder heat dissipation performance is good:
Compressor cylinder heat dissipation performance is good, close to isothermal compression, can use high compression ratio, suitable for compression of high pressure gas.
Technological advantage
1, Low of speed prolong the service life of wearing parts. The new membrane cavity curve improves the volume efficiency.optimizes the gas valve profile, and the diaphragm adopts a special heat treatment method, greatly prolongs the service life.
2, the use of high efficiency cooler, so that the temperature is low, high efficiency, can properly extend the life of lubricating oil, O-ring, valve spring. Under the condition of meeting the technological parameters, the structure is more advanced, reasonable and energy saving.
3, the cylinder head using Mosaic double O-ring seal, its sealing effect is far better than open head.
4, diaphragm rupture alarm structure advanced, reasonable, reliable, diaphragm installation is non-directional, easy to replace.
5. The parts of the whole equipment are concentrated on a common skid which is easy to transport, install and operation.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor
Application
Food industry, petroleum industry, chemical industry, electronics industry, nuclear power plant, aerospace, medicine, scientific research.
Outlet pressure at 50bar 200 bar, 350 bar (5000 psi), 450 bar, 500 bar, 700 bar (10,000 psi), 900 bar (13,000 psi) and other pressure can be customized .
How does a diaphragm compressor work?
A diaphragm compressor is a variant of the classic reciprocating compressor with backup and piston rings and rod seal. The compression of gas occurs by means of a flexible membrane, instead of an intake element. The back and forth moving membrane is driven by a rod and a crankshaft mechanism.
Parameter tables
| GZ series diaphragm compressor parameter table | ||||||||
| Model | Cooling water (L/h) |
Flow (Nm³/h) |
Inlet pressure (MPa) |
Outlet pressure (MPa) |
Dimensions L×W×H(mm) | Weight (kg) | Motor Power (kW) |
|
| 1 | GZ-2/3 | 1000 | 2.0 | 0.0 | 0.3 | 1200×700×1100 | 0 | 2.2 |
| 2 | GZ-5/0.5-10 | 200 | 5.0 | 0.05 | 1.0 | 1400×740×1240 | 650 | 2.2 |
| 3 | GZ-5/13-200 | 400 | 5.0 | 1.3 | 20 | 1500×760×1200 | 750 | 4.0 |
| 4 | GZ-15/3-19 | 500 | 15 | 0.3 | 1.9 | 1400×740×1330 | 750 | 4.0 |
| 5 | GZ-30/5-10 | 500 | 30 | 0.5 | 1.0 | 1400×740×1330 | 700 | 3.0 |
| 6 | GZ-50/9.5-25 | 600 | 50 | 0.95 | 2.5 | 1500×760×1200 | 750 | 5.5 |
| 7 | GZ-20/5-25 | 600 | 20 | 0.5 | 2.5 | 1400×760×1600 | 650 | 4.0 |
| 8 | GZ-20/5-30 | 1000 | 20 | 0.5 | 3.0 | 1400×760×1600 | 650 | 5.5 |
| 9 | GZ-12/0.5-8 | 400 | 12 | 0.05 | 0.8 | 1500×760×1200 | 750 | 4.0 |
| 10 | GZ-5/0.5-8 | 200 | 5.0 | 0.05 | 0.8 | 1400×740×1240 | 650 | 2.2 |
| 11 | GZ-14/39-45 | 500 | 14 | 3.9 | 4.5 | 1000×460×1100 | 700 | 2.2 |
| 12 | GZ-60/30-40 | 2100 | 60 | 3.0 | 4.0 | 1400×800×1300 | 750 | 3.0 |
| 13 | GZ-80/59-65 | 500 | 80 | 5.9 | 6.5 | 1200×780×1200 | 750 | 7.5 |
| 14 | GZ-30/7-30 | 1000 | 30 | 0.7 | 3.0 | 1400×760×1600 | 650 | 5.5 |
| 15 | GZ-10/0.5-10 | 200 | 10 | 0.05 | 1.0 | 1400×800×1150 | 500 | 4.0 |
| 16 | GZ-5/8 | 200 | 5.0 | 0.0 | 0.8 | 1400×800×1150 | 500 | 3.0 |
| 17 | GZ-15/10-100 | 600 | 15 | 1.0 | 10 | 1400×850×1320 | 1000 | 5.5 |
| 18 | GZ-20/8-40 | 1000 | 20 | 0.8 | 4.0 | 1400×850×1320 | 1000 | 4.0 |
| 19 | GZ-20/32-160 | 1000 | 20 | 3.2 | 16 | 1400×850×1320 | 1000 | 5.5 |
| 20 | GZ-30/7.5-25 | 1000 | 30 | 0.75 | 2.5 | 1400×850×1320 | 1000 | 7.5 |
| 21 | GZ-5/0.1-7 | 1000 | 5.0 | 0.01 | 0.7 | 1200×750×1000 | 600 | 2.2 |
| 22 | GZ-8/5 | 1000 | 8.0 | 0.0 | 0.5 | 1750×850×1250 | 1000 | 3.0 |
| 23 | GZ-11/0.36-6 | 400 | 11 | 0.036 | 0.6 | 1500×760×1200 | 750 | 3.0 |
| 24 | GZ-3/0.2 | 1000 | 3.0 | 0.0 | 0.02 | 1400×800×1300 | 1000 | 2.2 |
| 25 | GZ-80/20-35 | 1500 | 80 | 2.0 | 3.5 | 1500×800×1300 | 900 | 5.5 |
| 26 | GZ-15/30-200 | 1000 | 15 | 3.0 | 20 | 1400×1000×1200 | 800 | 4.0 |
| 27 | GZ-12/4-35 | 1000 | 12 | 0.4 | 3.5 | 1500×1000×1500 | 800 | 5.5 |
| 28 | GZ-10/0.5-7 | 400 | 10 | 0.05 | 0.7 | 1500×760×1200 | 750 | 3.0 |
| 29 | GZ-7/0.1-6 | 1000 | 7.0 | 0.01 | 0.6 | 1200×900×1200 | 800 | 3.0 |
| 30 | GZ-20/4-20 | 1000 | 20 | 0.4 | 2.0 | 1400×850×1320 | 750 | 2.2 |
| 31 | GZF-42/120-350 | 1200 | 42 | 12 | 35 | 900×630×834 | 420 | 5.5 |
| 32 | GZ-7/0.1-6 | 1500 | 7 | 0.01 | 0.6 | 1200×900×1200 | 800 | 3.0 |
| 33 | GZ-120/80-85 | 1500 | 100 | 8.0 | 8.5 | 1200×900×1200 | 800 | 4.0 |
| 34 | GZ-5/6-10 | 1000 | 5.0 | 0.6 | 1.0 | 1200×700×1100 | 700 | 2.2 |
| 35 | GZ-7/50-350 | 1000 | 7.0 | 5.0 | 35 | 1150×700×1100 | 450 | 3.0 |
| 36 | GZ-20/7-30 | 1000 | 20 | 0.7 | 3.0 | 1400×760×1100 | 750 | 4.0 |
| 37 | GZ-62/40-56 | 1500 | 62 | 4.0 | 5.6 | 1200×700×1100 | 450 | 3.0 |
| 38 | GZ-15/10-12 | 1500 | 15 | 1.0 | 1.2 | 1200×700×1100 | 500 | 3.0 |
| 39 | GZ-14/6-20 | 1000 | 14 | 0.6 | 2.0 | 1200×700×1100 | 500 | 2.2 |
| 40 | GZ-350/120-450 | 1000 | 350 | 5-20 | 450 | 2350×1850×1100 | 7000 | 37 |
| 41 | GZ-936/8-8.3 | 2000 | 936 | 0.8 | 0.83 | 2100×1500×1700 | 2000 | 15 |
Customized is accepted , Pls provide the following information to us ,then we will do the technical proposal and best price to you.
1.Flow rate: _______Nm3/h
2.Gas Media : ______ Hydrogen or Natural Gas or Oxygen or other gas
3.Inlet pressure: ___bar(g)
4.Inlet temperature:_____ºC
5.Outlet pressure:____bar(g)
6.Outlet temperature:____ºC
7.Installation location: _____indoor or outdoor
8.Location ambient temperature: ____ºC
9.Power supply: _V/ _Hz/ _3Ph
10.Cooling method for gas: air cooling or water cooing
Picture Dispaly
Company strength display
After Sales Service
1.Quick response within 2 to 8 hours, with a reaction rate exceeding 98%;
2. 24-hour telephone service, please feel free to contact us;
3. The whole machine is guaranteed for 1 year (excluding pipelines and human factors);
4. Provide consulting service for the service life of the whole machine, and provide 24-hour technical support via email;
5. On-site installation and commissioning by our experienced technicians;
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| After-sales Service: | Provide After-Sales Service |
|---|---|
| Warranty: | 18months |
| Principle: | Displacement Compressor |
| Application: | High Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Low Noise |
| Customization: |
Available
|
|
|---|
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How Do Water-Lubricated Air Compressors Contribute to Energy Savings?
Water-lubricated air compressors can contribute to energy savings in several ways, making them an attractive option for industries looking to optimize their energy consumption. Here are the key ways in which water-lubricated compressors help achieve energy efficiency:
- Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
- Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
- Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
- Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
- Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.
By combining these energy-saving features, water-lubricated air compressors help optimize energy consumption, reduce operational costs, and minimize the environmental impact associated with compressed air systems. Implementing water-lubricated compressors with a comprehensive energy management strategy can result in significant energy savings and improved overall sustainability for industrial operations.
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Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?
When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:
Water Quality:
- Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
- Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.
Water Temperature:
- Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
- Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.
Water Treatment:
- Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
- Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.
Manufacturer Recommendations:
- Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.
By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.
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Advantages of Using Water as a Lubricant in Air Compressors
Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:
- Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
- Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
- Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
- Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
- Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.
Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.
editor by CX 2023-12-21