Product Description
|
Model |
BST180AF/BS |
BST180/10AF/BS |
|
Voltage/frequency (V/Hz) |
220-240V/50Hz;110-115v/60Hz |
220-240V/50Hz;110-115v/60Hz |
|
Input power(W) |
≤240 |
≤260 |
|
Speed (r/min) |
≥1380 1650 |
≥1380 1650 |
|
Rated pressure (KPa) |
700KPa |
900KPa |
|
Max pressure(KPa) |
800KPa |
1000KPa |
|
Restart pressure (KPa) |
0KPa |
0KPa |
|
vacuum degree(KPa) |
-90KPa |
90KPa |
|
Rated volume flow (m3/h) |
0.6m3/h@700KPa; |
0.18m3/h@900KPa; |
|
Noise dB(A) |
≤56dB(A) |
≤57dB(A) |
|
Ambient temperature ºC |
-5~40 ºC |
-5~40 ºC |
|
Insulation Class |
B |
B |
|
Cold insulation resistance (MΩ) |
≥100MΩ |
≥100MΩ |
|
Voltage resistance |
1500V/50Hz 1min (No breakdown) |
1500V/50Hz 1min (No breakdown) |
|
Thermal protector |
Automatic reset 135±5ºC |
Automatic reset 135±5ºC |
|
Capacitance (μF) |
5μF±5% 12μF±5% |
5μF±5% 12μF±5% |
|
Net weight (Kg) |
3.5Kg |
3.5Kg |
|
Installation Dimensions (mm) |
138×70 mm |
138×70 mm |
|
External Dimensions (mm) |
200×89×143 mm |
200×89×143 mm |
| Typical application | |
| Respirator (ventilator) | oxygenerator |
| Disinfectant sprayer | Blood analyzer |
| Clinical aspirator | Dialysis / hemodialysis |
| Dental vacuum drying oven | Air suspension system |
| Vending machines / coffee blenders and coffee machines | Massage chair |
| Chromatographic analyzer | Teaching instrument platform |
| On board access control system | Airborne oxygen generator |
Why choose CHINAMFG air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3. A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CHINAMFG above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.
Machine Parts
Name: Motor
Brand: COMBESTAIR
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.
Machine Parts
Name: Bearing
Brand: ERB , CHINAMFG , NSK
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.
Machine Parts
Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.
Machine Parts
Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.
| serial number |
Code number | Name and specification | Quantity | Material | Note |
| 1 | 212571109 | Fan cover | 2 | Reinforced nylon 1571 | |
| 2 | 212571106 | Left fan | 1 | Reinforced nylon 1571 | |
| 3 | 212571101 | Left box | 1 | Die-cast aluminum alloy YL104 | |
| 4 | 212571301 | Connecting rod | 2 | Die-cast aluminum alloy YL104 | |
| 5 | 212571304 | Piston cup | 2 | PHB filled PTFE | |
| 6 | 212571302 | Clamp | 2 | Die-cast aluminum alloy YL102 | |
| 7 | 7050616 | Screw of cross head | 2 | Carbon structural steel of cold heading | M6•16 |
| 8 | 212571501 | Air cylinder | 2 | Thin wall pipe of aluninun alloy 6A02T4 | |
| 9 | 17103 | Seal ring of Cylinder | 2 | Silicone rubber | |
| 10 | 212571417 | Sealing ring of cylinder cover | 2 | Silicone rubber | |
| 11 | 212571401 | Cylinder head | 2 | Die-cast aluminum alloy YL102 | |
| 12 | 7571525 | Screw of inner hexagon Cylinder head | 12 | M5•25 | |
| 13 | 17113 | Sealing ring of connecting pipe | 4 | Silicong rubber | |
| 14 | 212571801 | Connecting pipe | 2 | Aluminum and aluminum alloy connecting rod LY12 | |
| 15 | 7100406 | Screw of Cross head | 4 | 1Cr13N19 | M4•6 |
| 16 | 212571409 | Limit block | 2 | Die-cast aluminum alloy YL102 | |
| 17 | 000402.2 | Air outlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 18 | 212571403 | valve | 2 | Die-cast aluminum alloy YL102 | |
| 19 | 212571404 | Air inlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 20 | 212571406 | Metal gasket | 2 | Stainless steel plate of heat and acidresistance | |
| 21 | 212571107 | Right fan | 1 | Reinforced nylon 1571 | |
| 22 | 212571201 | Crank | 2 | Gray castiron H20-40 | |
| 23 | 14040 | Bearing 6006-2Z | 2 | ||
| 24 | 70305 | Tighten screw of inner hexagon flat end | 2 | M8•8 | |
| 25 | 7571520 | Screw of inner hexagon Cylinder head | 2 | M5•20 | |
| 26 | 212571102 | Right box | 1 | Die-cast aluminum alloy YL104 | |
| 27 | 6P-4 | Lead protective ring | 1 | ||
| 28 | 7095712-211 | Hexagon head bolt | 2 | Carbon structural steel of cold heading | M5•152 |
| 29 | 715710-211 | Screw of Cross head | 2 | Carbon structural steel of cold heading | M5•120 |
| 30 | 16602 | Light spring washer | 4 | ø5 | |
| 31 | 212571600 | Stator | 1 | ||
| 32 | 70305 | Lock nut of hexagon flange faces | 2 | ||
| 33 | 212571700 | Rotor | 1 | ||
| 34 | 14032 | Bearing 6203-2Z | 2 |
FAQ
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: Generally, 1000 pcs can be delivered within 25 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome
Q7:Can you accept non-standard customization?
A7:We have the ability to develop new products and can customize, develop and research according to your requirements
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Remote Guided Maintenance |
|---|---|
| Warranty: | 2 Years |
| Principle: | Mixed-Flow Compressor |
| Application: | Back Pressure Type, Intermediate Back Pressure Type, High Back Pressure Type, Low Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Mute |
| Samples: |
US$ 40/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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Can Water-Lubricated Air Compressors Be Used in Cold Climates?
Water-lubricated air compressors can be used in cold climates, but there are certain considerations and precautions to keep in mind. Here’s a detailed explanation of using water-lubricated air compressors in cold climates:
Freezing of Water:
- Potential for Freezing: In cold climates, the water used for lubrication in water-lubricated compressors can freeze, which can cause operational issues and damage to the equipment. Freezing can occur in the water supply lines, lubrication system, or water jackets if the temperature drops below the freezing point of water.
- Water Temperature: It is important to ensure that the water temperature remains above freezing throughout the compressor system. This can be achieved by using insulation, heat tracing, or heaters to maintain adequate water temperature. Monitoring the water temperature and implementing appropriate heating measures are crucial to prevent freezing-related problems.
Protection and Insulation:
- Protecting External Components: External components of water-lubricated compressors, such as valves, fittings, and pipes, may be exposed to cold temperatures. Insulating these components can help prevent freezing and ensure their proper functioning. Insulation materials, such as foam wraps or heat tapes, can be used to provide thermal protection.
- Water Supply Lines: Water supply lines that feed the compressor should be properly insulated and protected from freezing temperatures. Insulation can help maintain the water temperature and prevent freezing within the supply lines. Additionally, measures such as burying the supply lines below the frost line or using heat tracing cables can offer further protection against freezing.
Alternative Lubrication Methods:
- Oil-Lubricated Compressors: In extremely cold climates, where freezing is a significant concern, using oil-lubricated compressors instead of water-lubricated ones may be a more practical option. Oil-based lubrication systems are less prone to freezing and can provide reliable operation in colder temperatures. However, it is important to consider the specific requirements and limitations of oil-lubricated compressors for the intended application.
Manufacturer Recommendations:
- Consulting the Manufacturer: It is crucial to consult the manufacturer’s guidelines and recommendations regarding the use of water-lubricated compressors in cold climates. Manufacturers may provide specific instructions, modifications, or alternative solutions to ensure the safe and efficient operation of their equipment under cold weather conditions.
By implementing proper insulation, heating measures, and following the manufacturer’s guidance, water-lubricated air compressors can be used effectively in cold climates. It is important to assess the specific requirements of the application and consider the potential challenges associated with freezing temperatures to ensure the reliable and safe operation of the water-lubricated compressor system.
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What Is the Role of Filtration in Water-Lubricated Air Compressors?
Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:
Contaminant Removal:
- Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
- Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.
Protection of Components:
- Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
- Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.
Prevention of System Fouling:
- Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.
Extended Equipment Lifespan:
- Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.
Regular Maintenance and Monitoring:
- Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
- Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.
In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.
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What is a water lubrication air compressor?
A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:
Working Principle:
In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.
Advantages:
1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.
2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.
3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.
4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.
Applications:
Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:
- Food and beverage processing
- Pharmaceutical manufacturing
- Electronics manufacturing
- Spray painting and coating
- Laboratories and research facilities
- Dental offices
These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.
editor by CX 2024-02-20
China OEM 2.4-9.6HP 1800W Silence High Power Copper Wire 2 Pole Motor Oil-Free Silent Air Compressor air compressor repair near me
Product Description
| Oil-free Air Compressor | |
| Model | SG-F1800*3-150L |
| Electric Motor | 1800W*3/7.2HP |
| Voltage | 220V |
| Frequency | 50Hz |
| Tank | 150L |
| Pressure | 8BAR |
| Exhaust Volume | 0.6 m³/min |
| Speed | 2850RPM |
| Tank Size | 400*1100*3MM |
Company Info.
Company Profile
| Business Type: | Manufacturer/Factory & Trading Company | |
| Main Products: | Direct Driven Air Compressor , Oil Free Series Compressor , Belt Driven Air Compressor , … |
|
| Number of Employees: | 100 | |
| Year of Establishment: | 2008-03-16 | |
| Management System Certification: | ISO9001:2015 | |
| OEM/ODM Availability: | Yes |
Shengang, an expert in high-end machinery and equipment manufacturing, is located in HangZhou, ZHangZhoug. It is a large-scale manufacturing enterprise with a modern factory building of 50,000 square meters, a product research and development center and an international management system.
We focus on the R&D and manufacturing of various types of motors, air compressors and cleaning equipment. After more than 30 years of brand accumulation, Kamioka products have won a number of utility model patents and invention patents. The products sell well all over the world and are well received by the majority of supporting manufacturers. trust and support.
The company adheres to the purpose of “pursuing perfect quality and meeting customer needs”. The best products, the strictest quality control, the most reasonable prices and the most honest services are Kamiokande’s commitment to you. We sincerely welcome all Chinese and foreign partners to cooperate and work together for a CHINAMFG situation and move towards a better future!
Main Feature:
1. Standard stroke cylinder pump head, smooth operation and high production efficiency.
2. Thickened aluminum cast piston connecting rod, high strength, wear resistance, high temperature resistance and other characteristics.
3. Full copper wire motor, higher working efficiency, reliable operation and CHINAMFG structure.
4. Thickened hot-rolled steel plate gas storage tank, high strength and high pressure resistance thickness.
5. Accurate original pressure gauge, standard CHINAMFG display is accurate, safe and stable work.
6. Suction and exhaust valve, special valve cylinder, not afraid of high temperature.
7. Brand bearings, high quality bearings have long service life.
8. Thickened belt, the belt is tough and can mitigate impact, runs smoothly and has low operating noise.
9. Magnetic protector: Provide protective measures when the motor encounters overcurrent, overload, phase loss, short circuit, leakage, and imbalance.
10. Large capacity fuel tank design, low fuel consumption operation.
Certificates:
1.We have already got CE certificates for air compressor.
2.ISO9001 certificate for the factory.
We have invention patents for air compressors and high pressure washers.
We have air compressor energy efficiency labels.
Packing:
Outer packing is honey-comb carton with belts,inner packing is a transparent bag.We could accept customers special request,such as:print brand,specification,good’s picture.
Frequency Asked Question:
1.Are you the manufacturer or trading company?
We are the manufacturer.
2.Where is your factory?
It is located in HangZhou City,ZHangZhoug Province,China.
3.What’s the terms of trade?
FOB,CFR,CIF or EXW are all acceptable.
4.What’s the terms of payment?
T/T,L/C at sight or cash.
5.What’s the lead time?
About 30 days after receiving the deposit on our bank account.
6.Do you accept sample order?
Yes,we accept.
7.What about the cost of sample?
You have to pay the freight charge.But the cost of product could be refundable,if you will purchase 1×40’HQ container in the future.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Duplex Arrangement |
| Cylinder Position: | Vertical |
| Samples: |
US$ 243/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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What are the advantages of using rotary vane compressors?
Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:
1. Compact and Lightweight:
Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.
2. High Efficiency:
Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.
3. Quiet Operation:
Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
4. Oil Lubrication:
Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.
5. Versatile Applications:
Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.
6. Easy Maintenance:
Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.
These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.
What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
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What are the different types of air compressors?
There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:
1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.
2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.
3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.
4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.
5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.
6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.
These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.
editor by CX 2024-02-10
China Good quality CHINAMFG QA 40% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 8-12.5bar 250kw air compressor for sale
Product Description
Product Description
|
Item |
Olymtech Screw air compressor |
Piston air compressor |
|
Consumption |
Compare with piston air compressor, screw air compressor more energy saving |
Energy loss because mechanical wearing. Low speed, high comsumption |
|
Consumbale parts |
Air filter/Oil filter/Air/Oil Separator |
much consumable parts, piston, ring, valve, etc |
|
Noise |
Low noise, cabinet with sound proof enclosure |
no cabinet, very noise |
|
Operation and maintenance |
Automactically, easy operation and maintenance, controller with alarm function, suit for unattended operation |
maintenance complicated |
|
Compressed air quality |
Low discharger temperature, oil content in the compressed air is ≤3ppm |
higher discharger temperature, no air/oil separator, high oil content in the compressed air |
|
Durability |
Two rotor no wearing, stable air delivery, F.A.D and efficiency will not reduce although use a period of time |
main parts easy to wearing, therefore F.A.D and efficiency will reduce after use a period of time |
| Item | Technical Parameters | ||
| Model | TFD250-8 | TFD250-10 | TFD250-13 |
| Power | 250KW | ||
| F.A.D | 42.50m3/min | 39.70m3/min | 35.80m3/min |
| Medium | Air | ||
| Rated pressure | 0.8Mpa | 1.0Mpa | 1.3Mpa |
| Cooling method | Air-cooled | ||
| Transmission method | Direct drive | ||
| Air discharge temperature | Ambient temperature+15ºC | ||
| Control mode | Microcomputer control system | ||
| Start mode | Y-△ Start | ||
| Air inlet temperature | 0~46ºC | ||
| Ambient temperature | -5~45ºC | ||
| Air inlet pressure | Natural air 1.033Kg/cm2 | ||
| Motor rotation speed | 2960r/min | ||
| Motor protection level | IP23 | ||
| Motor insulation level | F level | ||
| Motor service factor | 1.15 | ||
| Power supply | 380V-50Hz-3Ph | ||
| Maximum relative humidity | 0.95 | ||
| Air outlet connection | Rp2 1/2 | ||
| Dimension | 3600x2100x2280mm | ||
| Net weight | 3500KG | ||
| Noise level | 85±2dB (A) | ||
FAQ
Q1: Why customer choose us?
O: CHINAMFG Technology Development Co, Ltd is a professional manufacturer for air compressor and after treatment equipment. We have more than 20 years experience in producing and exporting air compressor, air dryer and air filter.
Q2: Are you a manufacturer or trading company?
O: Our factory is located in ZheJiang China, we have research and develop center, advanced processing equipment, professional technicians, rich experience workers and after-sales team to offer good quality products and good service to our customers. We also can provide you the OEM&ODM service.
Q3: What’s your delivery time?
O: Generally 10 days, if urgently order, pls contact our sales in advance
Q4: How long is your air compressor warranty?
O: One year for the whole machine when the compressor leave our factory.
Q5: How long could your air compressor be used?
O: Generally, more than 10 years
Q6: What’s payment term?
O: T/T, L/C, Paypal and etc. Also we could accept USD, RMB, Euro and other currency (Pls contact our sales for more information
Q7: How about your customer service?
O: 24 hours on-line service available
Q8: How about your after-sales service?
O: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service
3. World wide agents and after service available
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| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Type: | Twin-Screw Compressor |
| Samples: |
US$ 28000/Unit
1 Unit(Min.Order) | |
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| Customization: |
Available
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How Do Water-Lubricated Air Compressors Contribute to Energy Savings?
Water-lubricated air compressors can contribute to energy savings in several ways, making them an attractive option for industries looking to optimize their energy consumption. Here are the key ways in which water-lubricated compressors help achieve energy efficiency:
- Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
- Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
- Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
- Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
- Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.
By combining these energy-saving features, water-lubricated air compressors help optimize energy consumption, reduce operational costs, and minimize the environmental impact associated with compressed air systems. Implementing water-lubricated compressors with a comprehensive energy management strategy can result in significant energy savings and improved overall sustainability for industrial operations.
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Are There Regulations Governing the Use of Water-Lubricated Air Compressors?
When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:
1. Occupational Safety and Health Administration (OSHA) Regulations:
OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.
2. Environmental Protection Agency (EPA) Regulations:
The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.
3. International Organization for Standardization (ISO) Standards:
The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.
4. Manufacturer Guidelines and Recommendations:
In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.
It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.
By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.
Are There Any Downsides to Using Water-Lubricated Air Compressors?
While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:
- Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
- Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
- Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
- Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
- Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.
Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.
editor by CX 2024-01-15
China Custom 330bar High Pressure Scuba Diving Breathing Air Compressor Gasoline Power Filling Station supplier
Product Description
Our company is a professional high-pressure gas compressor solution provider, which can meet the needs of different customers. As for the high-end demand in the field of medium and high-pressure compressors, and can provides users with customized products and high-quality services.
working principle
This product is mass-produced after design changes and optimization in accordance with the German model. The final piston adopts a special process, and the piston ring adopts the Japanese Riken process. Unanimous praise from users. This product adopts four-cylinder four-stage compression, oil pump lubrication, inter-stage safety valve and deep filtration system. HC-X680 can provide safe compressed air for any industry that requires high-pressure pure air source, and provide safe compressed air that meets the requirements of human breathing. This product is designed, produced, adjusted and accepted in accordance with the requirements of GB/T 12929-2008 “Marine High Pressure Piston Air Compressor”; the air quality meets the EN12571 international breathing compressor breathing standard; HC-X680 is a kind of air compression equipment, which will be free 1 kg (1bar/0.1Mpa) of air in the state is compressed to a high-pressure gas with a gauge pressure of 330 kg (330bar/33Mpa) step by step. After passing through the separator and filter in the unit, the air is removed from the The oil and impurities in the high-pressure air can filter the inhaled air containing fine particles (PM2.5) to a safety value of less than 10 micrograms, which meets the standards set by the World Health Organization, making the exhaust gas clean and tasteless. The personnel provide highly purified, clean, odorless, safe and reliable compressed breathing air.
Main parameters
- Model:HC-X680Z
- Work pressure:33Mpa Mpa(330bar)
- Displacement (inhalation state):680L/min L/min
- Type:X-type layout-4-cylinder four-stage reciprocating piston compression
- Drive: 380V/50Hz/15kw
- Lubrication method:Oil pump lubrication (food grade lubricant 750-H2)
- Cooling method:Air-cooled
- Air-cooled:PLC system automatic shutdown, automatic sewage discharge, temperature control system, phase sequence protection function, emergency stop function, low noise, low temperature, low speed, oil filter, touch screen
- Clean air:1 air filtration, 3 oil-water separation, 1 air purification
- Safety devices:There are safety valves at all levels, automatic shutdown function, and the whole case structure
- Packing size (length×width×height):98×145×175cm
- Weight:680kg
- Inflation speed:It takes about 3 minutes to fill a 6-liter bottle with 30Mpa
- Certified product:CE certification, MA test report
- Packing List:Instruction manual, safety inspection report certificate, 4 sets of inflation hoses and joints
Product composition and characteristics
1. Pressure sensor: accurate data, free setting of shutdown pressure;
2. High-efficiency oil pump lubrication: to ensure equipment operation;
3. Cooling method: equipped with inter-stage filter system, final stainless steel cooling;
4. Filtration method: equipped with air inlet filtration, intermediate filtration and deep air purification system, the compressed gas is safe and clean;
5. Safety guarantee: box design, inter-stage safety valve to ensure the safety of the cylinder and personnel;
6. Noise control: built-in silencer;
7. Oil filtering function: keep the lubricating oil clean, reduce machine wear and increase service life;
8. PLC microcomputer control system;
9. Automatic shutdown, automatic sewage discharge, running timer;
10. With operating temperature and pressure display at all levels;
11. Motor overload and overvoltage protection;
12. Motor star-delta start, phase sequence protection function;
13. Manual emergency stop switch;
14. Visual oil window, intuitively understand the oil position;
Main application
Diving bresthing Fire Bresthing
Fire breathing application: Equipped in the gas supply stations of the fire brigade or various fire-fighting vehicles, it provides emergency gas supply at the scene of a fire or in the rescue and relief process, so that the majority of firefighters will be exposed to various environments such as dense smoke, poisonous gas, steam or oxygen deficiency. Breathing high-purity, clean, odorless, safe and reliable compressed air ensures that fire extinguishers can safely and effectively carry out fire fighting, rescue, disaster relief, and rescue.
Diving breathing application: Diving clubs, diving enthusiasts, marine breeding, marine rescue, shipboard equipment, underground operations, fishery fishing, aquaculture, sunken object salvage, underwater engineering, water parks, shipbuilding and other industries, providing divers with high purification, clean and tasteless , Safe and reliable compressed breathing air. In an environment that cannot meet the requirements of the human body for normal breathing, the air is filled into a high-pressure gas cylinder for human breathing.
Product display
If you want us to provide you with detailed technical design and quotation, please provide the following technical parameters, and we will reply to your email or phone within 24 hours.
1.Flow: _____ Nm3 / hour
2.Pressure: _____Bar(MPa)
3. How many cylinders to fill
4. Whether it needs to be filled every day
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| After-sales Service: | Proive After-Sales Service |
|---|---|
| Warranty: | 18monthes |
| Application: | Back Pressure Type, Intermediate Back Pressure Type, High Back Pressure Type, Low Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Mute |
| Lubrication Style: | Oil-free |
| Customization: |
Available
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Can air compressors be used for cleaning and blowing dust?
Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:
1. Cleaning Machinery and Equipment:
Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.
2. Dusting Surfaces:
Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.
3. Cleaning HVAC Systems:
Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.
4. Blowing Dust in Workshops:
In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.
5. Cleaning Electronics and Computer Equipment:
Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.
6. Industrial Cleaning Applications:
Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.
When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.
Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.
How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
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What maintenance is required for air compressors?
Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:
1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.
2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.
3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.
4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.
5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.
6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.
7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.
8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.
9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.
10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.
Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.
editor by CX 2024-01-02
China Best Sales High Efficiency and Energy Saving Industrial Electric Stationary Direct Driven AC Power Oil Less Screw Air Compressor for Drilling Rig air compressor CHINAMFG freight
Product Description
| Model | WZS-20AZ |
| Air Flow/Working pressure | 2.4m3/min @ 7bar |
| 2.2m3/min @ 8bar | |
| 2.0m3/min @ 10bar | |
| 1.7m3/min @ 12.5bar | |
| Compression stage | Single |
| Type of Cooling | Air Cooling |
| Exhaust Temperature | < ambient temperature+8 degrees |
| Oil content of discharged air | <2ppm |
| Noise | 70±2 dB(A) |
| Power | 380VAC/3phase/50Hz (Adjustable) |
| Starting way | Y-△ start |
| Driven method | Direct-driven |
| Motor power | 15kw/20hp |
| Dimension | 1040*800*1180mm |
| Weight | 410kg |
Parameter Summary List:
| WZS- | 10AZ | 15AZ | 20AZ | 25AZ | 30AZ | 50AZ | 75AZ | 100AZ | 125AZ | |
| Air flow / pressure (m³/min/MPa) |
1.2/0.7 | 1.7/0.7 | 2.4/0.7 | 3.1/0.7 | 3.8/0.7 | 6.4/0.7 | 10.5/0.7 | 13.6/0.7 | 16.3/0.7 | |
| 1.1/0.8 | 1.6/0.8 | 2.2/0.8 | 2.9/0.8 | 3.5/0.8 | 6.1/0.8 | 9.8/0.8 | 13.3/0.8 | 15.0/0.8 | ||
| 0.95/1.0 | 1.4/1.0 | 2.0/1.0 | 2.7/1.0 | 3.2/1.0 | 5.7/1.0 | 8.7/1.0 | 11.6/1.0 | 14.6/1.0 | ||
| 0.8/1.25 | 1.2/1.25 | 1.7/1.25 | 2.2/1.25 | 2.9/1.25 | 5.1/1.25 | 7.5/1.25 | 9.8/1.25 | 12.3/1.25 | ||
| Motor | Power (kw) | 7.5 | 11 | 15 | 18.5 | 22 | 37 | 55 | 75 | 90 |
| Horse power (HP) | 10 | 15 | 20 | 25 | 30 | 50 | 75 | 100 | 125 | |
| Dimension | Length(mm) | 1000 | 1040 | 1040 | 1100 | 1400 | 1600 | 2050 | 2050 | 2150 |
| Width (mm) | 600 | 800 | 800 | 850 | 850 | 1000 | 1200 | 1200 | 1300 | |
| Height (mm) | 1000 | 1180 | 1180 | 1300 | 1150 | 1370 | 1500 | 1500 | 1700 | |
| Noise dB(A) | 66±2 | 70±2 | 70±2 | 70±2 | 71±2 | 74±2 | 74±2 | 75±2 | 75±2 | |
| Outlet diameter | G3/4 | G3/4 | G3/4 | G11/4 | G11/4 | G11/2 | G2 | G2 | G2 | |
| Weight (kg) | 240 | 400 | 410 | 590 | 620 | 840 | 1735 | 1850 | 1920 | |
| WZS- | 150AZ/W | 180AZ/W | 220AZ/W | 250AZ/W | 300AZ/W | 340AZ/W | 400AZ/W | 480AZ/W | 540AZ/W | |
| Air flow/pressure (m³/min/MPa) | 20.3/0.7 | 24.0/0.7 | 27.0/0.7 | 32.5/0.7 | 40.0/0.7 | 43.5/0.7 | 50.8/0.7 | 60.0/0.7 | 72.0/0.7 | |
| 19.0/0.8 | 23.0/0.8 | 26.5/0.8 | 31.0/0.8 | 36.8/0.8 | 42.0/0.8 | 48.2/0.8 | 57.0/0.8 | 68.0/0.8 | ||
| 17.0/1.0 | 20.0/1.0 | 22.5/1.0 | 28.0/1.0 | 32.2/1.0 | 38.8/1.0 | 42.6/1.0 | 50.0/1.0 | 60.5/1.0 | ||
| 14.6/1.25 | 18.0/1.25 | 20.1/1.25 | 25.1/1.25 | 28.5/1.25 | 34.6/1.25 | 39.8/1.25 | 45.0/1.25 | 50.5/1.25 | ||
| Motor | Power (kw) | 110 | 132 | 160 | 185 | 220 | 250 | 300 | 350 | 400 |
| Horse power (HP) | 150 | 180 | 220 | 250 | 300 | 340 | 400 | 480 | 540 | |
| Dimension | Length(mm) | 2800 | 2800 | 2800 | 2800 | 2900 | 2900 | 4200 | 4200 | 4200 |
| Width (mm) | 1650 | 1650 | 1650 | 1650 | 1860 | 1860 | 2200 | 2200 | 2200 | |
| Height (mm) | 1850 | 1850 | 1850 | 1850 | 2000 | 2000 | 2150 | 2150 | 2150 | |
| Noise dB(A) | 75±2 | 75±2 | 75±2 | 78±2 | 78±2 | 78±2 | 80±2 | 82±2 | 83±2 | |
| Outlet diameter | DN65 | DN65 | DN80 | DN80 | DN100 | DN100 | DN125 | DN125 | DN150 | |
| Weight (kg) | 3030 | 3130 | 3210 | 3470 | 4500 | 4600 | 7000 | 7500 | 8100 | |
Q1:Do you offer OEM/ODM/Customer’s logo print?
A1:Yes,OEM/ODM,Customer’s logo are welcomed.
Q2:Delivery Time?
A2:Usually 5-25 days after receiving deposite, specific delivery date depends on order quantity.
Q3: What’s your payment terms?
A3:Regularly 30% deposite and 70% balance by T/T,Western Union,Paypal ,other payment terms also can be discussed based on our cooperation.
Q4:How to control your quality?
A4:We have professional QC team,control the quality during the mass production and inspect all goods before delivery.
Q5:If we don’t have shipping forwarders in China, can you do that for us?
A5:We can offer best shipping line to ensure you can get the goods timely at best price.
Q6:I never come to China before,can you be my guide in China?
A6:We are happy to provide you one-stop service,such as booking the ticket,pick up at the airport, booking hotel,accompany visiting market or factory.
| After-sales Service: | Video Technical Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
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How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
Can air compressors be used for medical and dental applications?
Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:
1. Dental Tools:
Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.
2. Medical Devices:
Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.
3. Laboratory Applications:
Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.
4. Surgical Tools:
In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.
5. Sterilization and Autoclaves:
Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.
6. Dental Air Compressors:
Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.
7. Air Quality Standards:
In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.
8. Compliance and Regulations:
Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.
It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.
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What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-11-03
China Hot selling QA 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 4bar 160kw with Hot selling
Product Description
Lead Time
Product Description
TR132WL 0.4Mpa 4Bar 30m3/min 132KW screw type energy-saving low pressure oil free air compressor
Specifications
| Model | Maximum working Pressure | FAD | Motor Power | Noise | Pipe diameters of cooling water in and out | Quantity of | Quantity of lubricating water | Dimension | Weight | Air outlet | ||||||||||||||
| cooling water | ||||||||||||||||||||||||
| Inlet water | L*W*H | |||||||||||||||||||||||
| 32ºC | ||||||||||||||||||||||||
| Mpa | M3/min | KW/HP | DB | T/H | L | mm | KG | |||||||||||||||||
| TR30A/WL | 0.4 | 6.7 | 30/40 | 66 | 1 1/2″ | 7 | 50 | 1650*1180*1505(A) 15.4) optimized design, large rotor, low rotary speed (within 3000r/min), without the gearbox. direct connection drive, it has a lower rotary speed and longer life compared with dry oil-free screw air compressor(10000r/min-20000r/min). 12. Automatic Cleaning System The function of automatic water exchange and automatic system cleaning can be realized, and the interior of the compressor is more clean and sanitary. Introduction Company Information Package Delivery
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Can Water-Lubricated Air Compressors Be Used in Cold Climates?Water-lubricated air compressors can be used in cold climates, but there are certain considerations and precautions to keep in mind. Here’s a detailed explanation of using water-lubricated air compressors in cold climates: Freezing of Water:
Protection and Insulation:
Alternative Lubrication Methods:
Manufacturer Recommendations:
By implementing proper insulation, heating measures, and following the manufacturer’s guidance, water-lubricated air compressors can be used effectively in cold climates. It is important to assess the specific requirements of the application and consider the potential challenges associated with freezing temperatures to ensure the reliable and safe operation of the water-lubricated compressor system.
How Do You Troubleshoot Common Problems with Water-Lubrication Systems?When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems: Step 1: Identify the Problem: The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps. Step 2: Check Water Supply: Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system. Step 3: Inspect Water Filters and Strainers: Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration. Step 4: Verify Water Pressure: Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines. Step 5: Examine Water-Lubrication Components: Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed. Step 6: Check for Air in the System: Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved. Step 7: Inspect Cooling Mechanisms: Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation. Step 8: Consult Manufacturer Documentation: If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system. Step 9: Seek Professional Assistance: If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues. By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.
What is a water lubrication air compressor?A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics: Working Principle: In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear. Advantages: 1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries. 2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting. 3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs. 4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues. Applications: Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:
These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.
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