Product Description
Oil Free 7.5kw Pm Screw Air Compressor for Food &Medicine
Water lubricated oil free compressor-technical parameters:
| Model | Work pressure | Capacity | Power | Noise | Inlet and outlet diameters of cooling water | Water inlet & outlet T/H |
Lubricating water L |
Dimensions | Weight | Air outlet diameter
|
| WZS-06PMA | 8.5 | 0.3~0.78 | 5.5 | 57 | 3/4″ | 1.5 | 10 | 800x800x1100 | 460 | 3/4″ |
| 10.5 | 0.2~0.65 | |||||||||
| WZS-08PMA | 8.5 | 0.35~1.17 | 7.5 | 57 | 3/4″ | 2 | 10 | 800x800x1100 | 510 | 3/4″ |
| 10.5 | 0.3~1.05 | |||||||||
| 12.5 | 0.24~0.81 | |||||||||
| WZS-11PMA | 8.5 | 0.54~1.72 | 11 | 60 | 1″ | 2.5 | 26 | 1200x800x1300 | 620 | 3/4″ |
| 10.5 | 0.45~1.42 | |||||||||
| 12.5 | 0.35~1.10 | |||||||||
| WZS-15PMA | 8.5 | 0.75~2.43 | 15 | 60 | 1″ | 3.5 | 26 | 1200x800x1300 | 670 | 1″ |
| 10.5 | 0.65~2.17 | |||||||||
| 12.5 | 0.6~1.85 | |||||||||
| WZS-18PMA | 8.5 | 0.9~3.13 | 18.5 | 63 | 1″ | 4 | 30 | 1400x1000x1520 | 730 | 1″ |
| 10.5 | 0.9~2.82 | |||||||||
| 12.5 | 0.6~2.05 | |||||||||
| WZS-22PMA | 8.5 | 1.1~3.62 | 22 | 63 | 1 1/2″ | 5 | 30 | 1400x1000x1520 | 780 | 1″ |
| 10.5 | 0.97~3.21 | |||||||||
| 12.5 | 0.85~2.78 | |||||||||
| WZS-30PMA | 8.5 | 1.55~5.12 | 30 | 66 | 1 1/2″ | 7 | 40 | 1500x1150x1500 | 1150 | 1 1/2″ |
| 10.5 | 1.255~4.43 | |||||||||
| 12.5 | 1.1~3.63 | |||||||||
| WZS-37PMA | 8.5 | 1.91~6.30 | 37 | 66 | 1 1/2″ | 9 | 40 | 1500x1150x1500 | 1200 | 1 1/2″ |
| 10.5 | 1.60~5.33 | |||||||||
| 12.5 | 1.42~4.77 | |||||||||
| WZS-45PMA | 8.5 | 2.50~8.30 | 45 | 68 | 1 1/2″ | 10 | 90 | 1800x1300x1750 | 1490 | 2″ |
| 10.5 | 1.91~6.30 | |||||||||
| 12.5 | 1.70~5.56 | |||||||||
| WZS-55PMA | 8.5 | 3.0~9.76 | 55 | 69 | 1 1/2″ | 12 | 100 | 1800x1300x1750 | 1570 | 2″ |
| 10.5 | 2.60~8.55 | |||||||||
| 12.5 | 2.30~7.67 | |||||||||
| WZS-75PMA | 8.5 | 3.95~13.00 | 75 | 72 | 1 1/2″ | 18 | 100 | 1800x1300x1750 | 1750 | 2″ |
| 10.5 | 3.40~11.50 | |||||||||
| 12.5 | 3.0~9.70 | |||||||||
| WZS-90PMA | 8.5 | 5.0~16.60 | 90 | 73 | 1 1/2″ | 20 | 120 | 2200x1550x1800 | 2450 | 2 1/2″ |
| 10.5 | 4.30~14.66 | |||||||||
| 12.5 | 3.72~12.60 | |||||||||
| WZS-110PMA | 8.5 | 6.0~19.97 | 110 | 77 | 1 1/2″ | 24 | 120 | 2200x1550x1800 | 2580 | 2 1/2″ |
| 10.5 | 5.0~16.66 | |||||||||
| 12.5 | 4.65~15.56 | |||||||||
| WZS-132PMA | 8.5 | 6.75~22.52 | 132 | 77 | 2″ | 30 | 120 | 2200x1550x1800 | 2700 | 2 1/2″ |
| 10.5 | 6.0~19.97 | |||||||||
| 12.5 | 5.07~16.90 | |||||||||
| WZS-160PMA | 8.5 | 8.5~28.11 | 160 | 79 | 3″ | 35 | 160 | 3000x1800x2100 | 3900 | 3″ |
| 10.5 | 706~25.45 | |||||||||
| 12.5 | 6.7~22.52 | |||||||||
| WZS-185PMA | 8.5 | 10~33.97 | 185 | 79 | 3″ | 38 | 160 | 3000x1800x2100 | 4050 | 3″ |
| 10.5 | 8.72~29.00 | |||||||||
| 12.5 | 7075~25.210 | |||||||||
| WZS-200PMA | 8.5 | 11.2~36.75 | 200 | 80 | 4″ | 42 | 200 | 3100x1850x2100 | 4200 | 4″ |
| 10.5 | 9.68~32.78 | |||||||||
| 12.5 | 9.2~29.24 | |||||||||
| WZS-220PMA | 8.5 | 12.2~39.67 | 220 | 80 | 4″ | 47 | 200 | 3100x1850x2100 | 4400 | 4″ |
| 10.5 | 11.2~36.75 | |||||||||
| 12.5 | 9.0~29.63 | |||||||||
| WZS-250PMA | 8.5 | 13.5~44.78 | 250 | 80 | 4″ | 53 | 200 | 3100x1850x2100 | 4800 | 4″ |
| 10.5 | 12.3~39.67 | |||||||||
| 12.5 | 10.2~33.97 |
Before quotation:
1.Before quoting, what should users offer?
1).Discharge pressure (Bar, Mpa or Psi)
2).Air discharge/Air flow/Air capacity (m3/min or CFM)
3).Power supply (220/380V, 50/60Hz, 3Phase)
2.If I don’t know the pressure and air flow, what should I do?
1).Take the picture of nameplate, we will advise the suitable air compressor to you.
2).Tell us what industry you are, we can advise the suitable 1 (so as to air tank / air dryer / air filters).
SHIPPING
Delivery: time 5-25 working days after payment receipt confirmed(based on actual quantity)
packing:standard export packing. or customized packing as your
Professional: goods shipping forwarder.
FAQ
Q: OEM/ODM, or customers logo printed is available?
Yes, OEM/ODM, customers logo is welcomed.
Q: Delivery date?
Usually 5-25 workdays after receiving deposit, specific delivery date based on order quantity
Q: what’s your payment terms?
Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, otherpayment terms also can be discussed based on our cooperation.
Q: How to control your quality?
We have professional QC team, control the quality during the mass production and inspectthe completely goods before shipping.
Q: If we don’t have shipping forwarder in China, would you do this for us?
We can offer you best shipping line to ensure you can get the goods timely at best price.
Q: come to China before, can you be my guide in China?
We are happy to provide you orservice, such as booking ticket, pick up at the airport, booking hotel, accompany visiting market or factory
Thank you very much for viewing this page, and wish you a nice day!
Contacts: Pasha Teng
Mob: -173-1757-2798 /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
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How Do You Ensure Proper Water Lubrication in Air Compressors?
Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:
- Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
- Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
- Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
- Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
- Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
- Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.
By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.
Are There Regulations Governing the Use of Water-Lubricated Air Compressors?
When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:
1. Occupational Safety and Health Administration (OSHA) Regulations:
OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.
2. Environmental Protection Agency (EPA) Regulations:
The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.
3. International Organization for Standardization (ISO) Standards:
The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.
4. Manufacturer Guidelines and Recommendations:
In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.
It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.
By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.
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Advantages of Using Water as a Lubricant in Air Compressors
Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:
- Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
- Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
- Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
- Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
- Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.
Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.
editor by CX 2024-02-16
China OEM Portable Oil Free Compressor Manufacturer Small Oil Free Mini Air Compressor Food Medical Dental Silent Oilless Air Compressor air compressor parts
Product Description
Electric Silent Oilless Air Compressor keep Slient Work Enviroment
| Quick Details | TY-1EW-32 | ||
| Applicable Industries: | Medical & Dental | Showroom Location: | None |
| Condition: | New | Type: | PISTON |
| Configuration: | PORTABLE | Power Source: | AC POWER |
| Lubrication Style: | Oil-free | Mute: | Yes |
| Power Source: | AC POWER | Brand Name: | Toye |
| Lubrication Style: | Oil-free | Dimension(L*W*H): | 44X44X67CM |
| Place of Origin: | HangZhou ,China | Warranty: | 2 Years |
| Voltage: | 220V/110V | Air capacity: | 105L/min |
| Weight: | 30KGS | Video outgoing-inspection: | Provided |
| Working Pressure: | 0.8 bar | Warranty of core components: | 2 years |
| Machinery Test Report: | Provided | Gas Type: | Natural Gas |
| Marketing Type: | New products 2571 | Usage: | |
| Core Components: | Pressure vessel, Motor, Pump | VDC: | 220V/110V |
| Product name: | Air compressor | Local Service Location: | NONE |
| Air delivery: | 32L | Certification | CE,ISO13485 |
| After Warranty Service: | Online and Offline services | Package | Carton/wooden box |
| After sales Service Provided: | Online and Offline services | Supply Ability | 1000PCS/month |
OIL FREE: Compare to lubrication compressor, one-step operation, do not need any lubricated oil, and harmless to the human body, more health and hygiene.
SUPER SILENT: Noise level lower than 60dB, ensure have friendly-enviromently treating room.
MULTI-PHASE FILTERATION: Advanced branded water filter to ensure extremely green and dry air.
EASY USING: One-step operation, when connecting with power, air compressor work automatic, also equipped with thermal prevention deviceto avoid over heating to protect motors.
GREEN AIR: Air tank have internal oxidation-proofed precess,avoaid corrosion and supply hygiene air to the equipments.
ENERGY SAVING: High quality pressure switch used to control the power of air compressor automatically stop when reach max pressure, and restart at mix pressure.
LOW VIBRATION: Robber foot reduce vibration and keep the air compressor away from wet place.
HIGH DURABILITY: long life air pump up to 3,000 hours working time.
SIMPLE OPERATION: No need to lubricate oil.
Applications:
Dental clinic, medical and health, SPA, Tattoo house, scientific research, electronic, chemical, Laboratory, spraying, Industrial, Printing etc.
More Design
Certifications
Company Profile
Exhibition
Production Workshop
Packaging & Shipping
Client Feedback
FAQ
1.Q:Are you a factory or trading company?
A:We are factory.we produce dental chair, dental intra oral camera and dental air compressor, and it’s approved CE certificated.
2.Q:Where is your factory located? How can I visit there?
A:Our factory is located in HangZhou City, ZheJiang Province, China, near HangZhou.You can fly to Xihu (West Lake) Dis. airport ,you can take tax or metro to HangZhou directly.All our clients, from home or abroad, are warmly welcome to visit us!
3.Q: How can I get Fob or C&F price?
A: Normally production time of products is from 2 week to 1 month depending on the quantity ordered. If you are sourcing a product, our representative will give you specific information regarding the lead time. If you need a rush order, contact our representatives to discuss your specific needs.
4.Q: How long is my warranty and what does it cover?
A:Detnal unit chair carry the full 1 year manufacturer warranty. Each warranty period begins at the date of delivery date and ends after 1 year.The warranty varies by option items and manufacturer All warranty claims will be void due to neglect, lack of maintenance, and/or improper handling.
5.How can I get the after sevice? How can I get the spare part after 1 year warranty?
A: We welcome your chats online (Chat or leave message: After service) or e-mail to us regarding any technical or related questions that you may have. And we will offer some free sparts for container order. We gurantee keep dental chair units spare parts offer.
If you want to know more information about our products welcome to contact us in any time, And welcome to our company!
Website: toyedent
Add: 5/F Zhisheng BLDG.,East Keji Rd.,Shishan Town,Xihu (West Lake) Dis. District, HangZhou
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Interface: | 1 |
|---|---|
| Teeth Whitening Method: | Na |
| Applicable Departments: | Orthodontic Department |
| Certification: | ISO, CE |
| Type: | Piston |
| Material: | Metal |
| Samples: |
US$ 165/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What Is the Role of Water Separators in Water-Lubricated Compressors?
In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:
Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.
The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:
- Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
- Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
- Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
- Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.
By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.
It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.
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How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?
When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:
Initial Investment:
- Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.
Lubrication System Maintenance:
- Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
- Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.
Component Lifespan and Replacement:
- Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.
Corrosion Prevention:
- Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.
Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.
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How does a water lubrication system work in air compressors?
A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:
1. Water Injection:
In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.
2. Lubrication:
As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.
3. Cooling:
The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.
4. Separation and Filtration:
After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.
5. Water Treatment:
In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.
6. Recirculation or Discharge:
Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.
By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.
editor by CX 2024-01-09
China Professional CHINAMFG 16bar 20HP Air Compressor for Food Industry air compressor repair near me
Product Description
Product Description
High Efficiency & Save Energy
* High efficiency & energy saving intake valve,keep in lower unloading pressure and avoid large energy consumption when unloading.
* New oil tank design,lower pressure drop and less energy consumption.
* Shortest piping system in order to reduce the pressure drop.
* Oversized air/oil separator to bring down the pressure drop.
* Optimized cooler design,less elbow.
FAQ
Q1: Are you a manufacturer or trading company?
A1: Xihu (West Lake) Dis.in is professional screw air compressor factory located in HangZhou, China, CHINAMFG is Xihu (West Lake) Dis.in overseas market sales representative.
Q2: Xihu (West Lake) Dis.in is real member of Atlas-copco group?
A2: Yes, in 2571, Sweden Atlas-copco 100% acquired Xihu (West Lake) Dis.in.
Q3: Xihu (West Lake) Dis.in air-end from Atlas-copco?
A3: Yes, Xihu (West Lake) Dis.in LS/LSV, LOH, LSH and CS series air compressors all use Atlas Copco’s air-end.
Q4: What’s your delivery time?
A4: about 10-20days after you confirm the order, other voltage pls contact with us.
Q5: How long is your air compressor warranty?
A5: One year for the whole machine since leave our factory.
Q6: What’s the payment term?
A6:We accept T/T, LC at sight, Paypal etc.
Also we accept USD, RMB, JPY, EUR, HKD, GBP, CHF, KRW.
Q7: What’s the Min. Order requirement?
A7: 1unit
Q8: What service you can support?
A8: We offer after-sales service, custom service, production view service and one-stop service.
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Type: | Twin-Screw Compressor |
| Samples: |
US$ 5996/Unit
1 Unit(Min.Order) | |
|---|
| Customization: |
Available
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What are the energy-saving technologies available for air compressors?
There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:
1. Variable Speed Drive (VSD) Compressors:
VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.
2. Energy-Efficient Motors:
The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.
3. Heat Recovery Systems:
Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.
4. Air Receiver Tanks:
Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.
5. System Control and Automation:
Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.
6. Leak Detection and Repair:
Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.
7. System Optimization and Maintenance:
Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.
By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.
What safety precautions should be taken when working with compressed air?
Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:
1. Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.
2. Compressed Air Storage:
Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.
3. Pressure Regulation:
Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.
4. Air Hose Inspection:
Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.
5. Air Blowguns:
Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.
6. Air Tool Safety:
Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.
7. Air Compressor Maintenance:
Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.
8. Training and Education:
Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.
9. Lockout/Tagout:
When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.
10. Proper Ventilation:
Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.
By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.
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What is the purpose of an air compressor?
An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:
1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.
2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.
3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.
4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.
5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.
6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.
Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.
editor by CX 2023-10-26
China Professional Oil Free Dry Screw Air Compressor Food Industry air compressor for car
Product Description
KDS Series Dry Screw Oil Free Compressor is used in all kinds of industries where air quality is important for the end products and production processes.These applications include food and beverage processing, pharmaceutical manufacturing and packaging, chemical and petrochemical processing, semiconductor and electronics manufacturing, the medical sector, automotive paint spraying, textile manufacturing and many more.
Only oil-free air compressors deliver 100% oil-free air, CHINAMFG develop oil-free air compressors especially for applications demanding the highest levels of purity. Zero risk of contamination means zero risk of damaged or unsafe products, or losses due to operational downtime.
Features:
World class oil-free compression element
1.Unique seal design guarantees 100 % oil-free air
2.Operation far below critical speed
3.High overall efficiency, thanks to:
– superior rotor coating
– element cooling jackets
4.No oil ‘clean up’ problems
SuperCoat – Energy savings and longer life Coating
Adekom’s exclusive SuperCoat rotor and housing coating process uses a mechanical and chemical CHINAMFG to insure the thinnest coating with the tightest possible grip. First, the rotor and housing surfaces are mechanically prepared to accept the coating. Then SuperCoat is precision-applied to insure the most even coat possible. Finally, all surfaces are heat-cured to solidify the mechanical/chemical bond. Compared to other coatings, SuperCoat delivers longer life and energy savings.
Energy Saving Electric Motor
Highly efficient, totally enclosed fan-cooled (T.E.F.C.), IP55, class F electric motor can achieve high efficiency of 95.2% that brings an unprecedented level of energy saving. High quality high-speed bearings from “SKF” are fitted for continuous trouble-free operation.
Advanced control and monitoring system
Advanced control and monitoring
1.Overall system performance status with pro-active service indications, alarms for malfunctions and safety shutdowns
2.Multi-language selectable display
3.All monitoring and control functions via 1 interface
4.Wide communication possibilities
5.Integration possible in many process control systems (field bus system)
High efficiency+high reliability water cooling
1.corrosion resistant stainless steel tubing
2.highly reliable robot welding; no risk for leaks
3.aluminium star insert increases heat transfer
4.cooling water outside tubes guided by baffles
no dead zones
limited fouling
no degradation in cooler performance
easy cleaning
very long service intervals
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
Can air compressors be used for shipbuilding and maritime applications?
Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:
1. Pneumatic Tools and Equipment:
Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.
2. Painting and Surface Preparation:
Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.
3. Pneumatic Actuation and Controls:
Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.
4. Air Start Systems:
In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.
5. Pneumatic Conveying and Material Handling:
In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.
6. Air Conditioning and Ventilation:
Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.
These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.
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What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
What maintenance is required for air compressors?
Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:
1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.
2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.
3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.
4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.
5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.
6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.
7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.
8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.
9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.
10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.
Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.
editor by CX 2023-10-23