Product Description
Q1: What information do I need to provide to get the suitable machine?
1. How much air delivery capacity ( Unit:CFM or M3/Min )
2 How much working pressure ( Unit:PSI, Bar or Mpa )
3.What is the voltage and frequency of my country of residence ( V/Hz )
4. Whether I need other accessories such as air tank, filters and/or air dryers.
Tell us the answer, we will offer scheme for you!
Q2: What are the general unit conversion?
1bar = 0.1Mpa = 14.5psi 1m³/min = 35.32cfm 1KW = 1.34HP
Q3: Are you factory or trading company?
We are factory. Our factory is located in 39 Xihu (West Lake) Dis. Rd, HangZhou, ZHangZhoug
Q4: Which trade term can you accept?
FOB, CIF, CFR, EXW, etc.
Q5: How long will you take to arrange production?
15 days for Regular Products, 35 days for Customizing Models
SPECIFICATION
| MODEL | LZN-20-8 |
| Ambient Temperature | -5ºC to +45 ºC |
| Max Pressure (bar) | 8 |
| Air Delivery (m3/min) | 2.3 |
| Compression Stage | Single Stage Compression |
| Cooling Method | Air Cooled |
| Discharge Temperature (ºC) | ≤ 75ºC |
| Oil Cotent (ppm) | ≤3 |
| Transmission Method | Belt Driven |
| Sound Level dB(A) | 66±3 |
| Lubricating Oil Amount | 3.5L |
| Motor Power | 15KW/20HP |
| Motor Level Of Protection | IP55 |
| Voltage | 380V/3ph/50Hz |
| Dimensions (mm) | 1820×800×1760(L*W*H) |
| Weight | 590KG |
| Discharge Outlet Thread | 3/4” |
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Installation Type: | Movable Type |
| Type: | Twin-Screw Compressor |
| Dryer Spec: | Built-in 1.5m3/Min Capacity |
| Samples: |
US$ 1450/set
1 set(Min.Order) | |
|---|
| Customization: |
Available
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Can air compressors be used for painting and sandblasting?
Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:
Painting:
Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:
- Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
- Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
- Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.
Sandblasting:
Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:
- Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
- Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
- Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.
When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.
Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.
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Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
What is the difference between a piston and rotary screw compressor?
Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:
1. Operating Principle:
- Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
- Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.
2. Compression Method:
- Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
- Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.
3. Efficiency:
- Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
- Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.
4. Noise Level:
- Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
- Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.
5. Maintenance:
- Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
- Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.
6. Size and Portability:
- Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
- Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.
These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.
editor by CX 2024-02-11
China supplier Energy saving stationary silent permanent magnet air compressor supplier
Product Description
Product Description
1. The most advanced split type design
2. The air end and motor are connected by the coupling, free from the trouble of maintenance.
3. Double screw highly efficient air end design of large rotor, larger compressed capacity,
longer service life with imported CHINAMFG bearings.
4. Permanent magnet motor
The motor is made of the special material of rare-earth permanent magnet, strong magnetic field, large
overload torque and small current while starting and operation,
The special rare-earth permanent magnet with the special design of the rotor, makes the efficiency of the
motor 10%-15% higher than the same horsepower induction motor.
Design of the lower temperature, the raise temperature of the motor<60K, greatly improves the service life
and service factor.
Soft starter by the inverter
Avoiding the strong mechanical shock while starting, prolonging the life of machine, reducing the
maintenance, improving the reliability. So it can save 30% energy.
Our Permanent Magnet inverter screw air compressor Series:
Product details:
Application Fields:
Our Exhibition:
Our service:
1.Pre-sale service:
Act as a good adviser and assistant of clients enable them to get rich and generous returns on their investments.
1.Select equipment model.
2.Design and manufacture products according to client’s special requirement ;
3.Train technical personnel for clients .
2.Services during the sale:
1.Pre-check and accept products ahead of delivery .
2. Help clients to draft solving plans .
3.After-sale services:
Provide considerate services to minimize clients’ worries.
1.Complete After-sales service,professional engineers available to service machinery at home or oversea.
2. 24 hours technical support by e-mail.
3.Other essential technological service.
Contact details:
Company name:HangZhou CHINAMFG Compressor Co.,Ltd
Company address:No.498 YouYi north street,Xihu (West Lake) Dis. district,HangZhou city.
Website:http://compscompressor
Sales manager:Rick Zhang Mobile No.:86~885177632 /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
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How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
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How are air compressors used in refrigeration and HVAC systems?
Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:
1. Refrigerant Compression:
In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.
2. Refrigeration Cycle:
The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.
3. HVAC Cooling and Heating:
In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.
4. Air Conditioning:
Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.
5. Compressor Types:
Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.
6. Energy Efficiency:
Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.
By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2024-01-09
China Standard Energy Saving Water Lubrication Oil-Free CHINAMFG Pm VSD Rotary Screw Type Air Compressor for Bakery with high quality
Product Description
2~40bar DIRECT-DRIVE WATER-INJECTED OIL-FREE SCREW AIR COMPRESSOR (PM VSD)
1. Low temperature means more efficiency
With an exceptionally low running temperature of less than 60ºC, near isothermal compression is achieved.
The superior cooling capability of water removes the heat and gives more air per kW of power.
This also eliminates the need for an internal cooler and aftercooler, the associated power consumption reduces pressure drop to a minimum.
2. Cutting the maintenance cost
Spare parts only need air filter elements and water filter elements
Low operating temperature ensures the long service life of the screw air end, avoiding expensive maintenance costs for the screw rotor.
Low temperature reduces the stress on other components ensuring long life.
3. Avoiding the costs of extra energy to combat pressure drop
These costs, although not apparent at the time of purchase, are very high and contribute substantially to the total cost of ownership.
4. No Gearbox No need for associated oil lubrication.
5. Simple structure
Fewer moving parts than the dry oil-free screw air compressor, meaning there is less to go wrong,
while balance bearing loads extend the compression element service life for low-cost operation.
Product Parameters
Product Description
Company Profile
Hot Sale Products
2~10bar Oil-injected 7~16bar All-in-1 Small Single-phase
Screw Air Compressor Screw Air Compressor Screw Air Compressor
2~40bar 100% Oil-free 8~12bar 100% Oil-free Diesel Engine Portable
Screw Air Compressor Scroll Air Compressor Screw Air Compressor
Main Product
What we can supply:
* Oil-injected Screw Air Compressor (2~16 bar)
* All-in-1 Screw Air Compressor with Tank, Dryer, and Filters (7~16 bar)
* Single-phase Small Screw Air Compressor for Home use (8~10 bar)
* Water-injected Oil-free Screw Air Compressor (2~40 bar)
* Oil-free Scroll Air Compressor (8~12 bar)
* Diesel&Electric Engine Portable Screw Air Compressor (8~30 bar)
* Air Dryer, Air tank, Filters, and other Spare parts
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 24*7 Online Services and Video Guide |
|---|---|
| Warranty: | 1 Year for The Whole Machine & 2 Years for Air End |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Installation Type: | Stationary Type |
| Customization: |
Available
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Can Water-Lubricated Compressors Be Used in High-Pressure Applications?
Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:
Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.
The ability of a water-lubricated compressor to operate at high pressures depends on several factors:
- Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
- Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
- Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
- Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.
It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.
When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.
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What Is the Role of Filtration in Water-Lubricated Air Compressors?
Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:
Contaminant Removal:
- Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
- Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.
Protection of Components:
- Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
- Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.
Prevention of System Fouling:
- Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.
Extended Equipment Lifespan:
- Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.
Regular Maintenance and Monitoring:
- Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
- Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.
In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.
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Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?
Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:
- Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
- Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
- Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
- Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
- Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
- Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.
Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.
editor by CX 2024-01-08
China best China Manufacture 3/5bar Energy Saving Low Noise Permanent Magnet Motor Inverter Screw Air Compressor with Best Sales
Product Description
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Low-Pressure Screw Air Compressor |
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♦ Intelligent Touch-Screen Design |
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♦ Direct-driven |
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♦ Air Cooling |
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♦ Oil Filter |
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♦ Air Filter |
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♦ Stainless Steel |
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♦ Piping Design |
Product Features
1. Especially designed PM motor.
2. Enhanced energy savings.
3. Low Energy Consumption, Low running, maintenance cost.
4. Aptitude and intelligent Control, integrated touch-screen PLC displayer.
5. Unique safe units make the whole compressor safer, more stable, and less noise, and less energy Loss.
6. Easy to install, operate, and maintain.
Specially designed PM motor:
The PM motor efficiency is even higher than IE3 premium efficiency motors. The motor uses high-performance magnetic materials giving many advantages such as bearing-free operation, grease-free maintenance, direct 1:1 coupling without transmission losses, low noise, and low vibration leading to a compact structure.
Enhanced Energy Savings:
When demand is low the PM low-pressure compressor firstly reduces the speed to maintain the correct flow demand. If the air demand stops the compressor enters standby mode, saving further energy. The compressor automatically restarts and runs when the pressure drops below its setpoint.
The latest generation intelligent touchscreen controller:
SCR’s latest touchscreen interface allows simple intelligent control for your compressor. Pressure and scheduling times can be easily programmed allowing you to automatically start and stop the compressor to match production times. Remote operation and real-time monitoring are built in the controller as standard.
Specially designed oil pipe system:
The oil system has been specially designed to reduce maintenance downtime and extend the periods between maintenance visits.
ZheJiang CHINAMFG Gas Compressor Manufacturing Co., Ltd. founded in 2005, is a leading high technology machine and equipment manufacturer integrating the design, R&D, production, sales, and service for air compressors & Mining Equipment. Adopting advanced technology, design concept, and quality control, we are able to provide customized products to meet customers’ OEM needs.
Our company has more than 520 employees, including 86 senior technicians and professional engineers. Our technical team provides our customers with professional air system solutions. With a total of 15000 square meters of the facility, 4 modern advanced production lines are built up to ensure production capacity to meet customer requirements.
Our company has been awarded the honorary title of “ZheJiang high-tech enterprise” and our products enjoy high honors in the industry. Our company has the ISO9001 certification and was awarded the qualification certificate of equipment through military contracts in 2018.
We offer the following products and services:
1. Screw air compressor
1.1 Oil-free screw air compressor
1.2 Oil-injected air compressor
2. Reciprocating piston air compressor
2.1 Piston air compressor
2.2 Oil-free piston air compressor
2.3 Piston medium & high-pressure air compressor
3. Portable air compressor & Mining Equipment
3.1 Diesel or Electric portable screw air compressor
3.2 Air Pick, Rock Drill, DTH Drilling Rig, Crawler Drilling Rig
4. Air compressor accessories
4.1 CHINAMFG or Adsorption compressed air drier
4.2 Compressed air filter or tank
4.3 Lubrication oil
We have a complete system of after-sales service and quality assurance. The company’s material purchase, inspection, manufacturing, installation, and testing are strictly in accordance with the ISO procedures. which will ensure each compressor has reliable quality and a complete record to trace if needed.
Q: Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery.
Q: How can we start order with your factory?
A: First, leave us an inquiry and advise which item you’re interested, and then we will contact you in 24 hours. You’re so kind if provide all detailed information, will better for us to know exactly what you need.
Q: What are your MOQ?
A: Different products have different MOQ, most is 1 set.
Q: What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages.
Q: How about your delivery time?
A: Generally, it will take 90 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q: Do you a trade company or real factory?
A: We are 100% factory; we located in ZheJiang city, China.
| After-sales Service: | Online Support |
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| Warranty: | 1 Years |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Structure Type: | Closed Type |
| Samples: |
US$ 1500/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can air compressors be used for cleaning and blowing dust?
Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:
1. Cleaning Machinery and Equipment:
Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.
2. Dusting Surfaces:
Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.
3. Cleaning HVAC Systems:
Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.
4. Blowing Dust in Workshops:
In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.
5. Cleaning Electronics and Computer Equipment:
Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.
6. Industrial Cleaning Applications:
Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.
When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.
Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.
How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
What is the purpose of an air compressor?
An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:
1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.
2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.
3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.
4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.
5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.
6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.
Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.
editor by CX 2023-12-13
China Standard 7.5kw 10HP Energy Saving Low Noise Portable Combined Screw Air Compressor with 175L Air Tank Air Booster High Pressure Air Compressor Booster Air Compressor 300 with high quality
Product Description
Production Introduction:
This seires air compressor widely used in pneumatuic lock, pneumatic tool, tire inflation,blowing process,spray, paint,sand bklsting and fluidic element.
1) Filling station can be used for fire brigade divers base inflatable station,
2) mine, oil field chemicals, ship, climbing, water sports center industry for human rescue,
3) fire fighting, rescue, underwater operations breathing gas filling is ideal in rescue equipment.
Detail machine pictures, all photoes are for 100% real shooting !
1, Product Show
2, Specification
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AIR COMPRESSOR |
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Model NO. |
V-0.25/8D-150L |
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Motor Power |
2.2/3/5.5(KW/HP) |
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Cylinder |
φ 65mmX2 |
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Speed |
980rpm/min |
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Tank |
150L/39.6Gal |
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Pressure |
8Bar/115 Psi |
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Capacity |
250L/min(8.8CFM) |
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Weight |
118KG |
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Dimension |
1300X430X865mm |
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3,Detail show
4, feature:
1) Well-designed specifically for small and medium sized users;
2) The operation is simple, convenient, and less prone to failure;
3) Designed for filling the air available for breathing;
4) Guarantee inflatable gas pure health, no the oil tasteless displacement, high-pressure air filling quickly;
5) Practices can be achieved without power, and to facilitate the field work;
6) Small size, light weight, easy to move quickly;
7) Cost-effective, economical and practical.
8, Company Information
HangZhou CHINAMFG Machinery Co., Ltd is 1 of the large-scale woodworking machinery manufacturer in China. The company is located in Wangtai town.
Our company is a comprehensive enterprise which is specialized in research and development, design, manufacturing, sale and service. With advanced production equipment and professional technical staff of research and development, and management. Which is formed a unique management model and the standardization of production process.
The leading products of woodworking products are CNC router, panel saw series, sanding machine series, woodworking drill machine, Pur wrapping machine, paper sticking machine, vacuum laminating machine, edge banding machine, computer engraving machine and the other series and over 60 standards. With the scientific management, unique technology, and innovative products to meet customer demands. Our products get a very high reputation from our customers at home and abroad. Our products are sold across the country and to Russia, Ukraine, Middle-East, South Africa, Southeast Asia, Central Europe and the other countries and areas. We have earned the trust of customers and our product process is in the leading level among the same industry of domestic. It creates a famous brand called “XINLIHUI” and our products sell well both at home and abroad. It is the most trusted brand to our customers.
We would like to work a new CHINAMFG development with the insight colleagues and we welcome all the new and old friends to visit our company and crest a brilliant tomorrow together.
| Lubrication Style: | Lubricated |
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| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Samples: |
US$ 140/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
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What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
Can air compressors be used for automotive applications?
Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:
1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.
2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.
3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.
4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.
5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.
6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.
7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.
When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.
Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.
editor by CX 2023-12-11
China Professional 30% Energy Saving Industrial Non-Lubricated/Oil Free/Oilless Mute Rotary Screw Type Air Compressor 7.5kw 15kw 22kw 37kw 45kw with IP54 Motor & CE manufacturer
Product Description
Product Description
Brief Introduction:
Brief Introduction:
Air end: German Technology. 30 years designed lifetime.
Motor: 100% rare earth permanent magnet motor.
Inverter: Chinese No. 1 inverter can save 30% energy.
Warranty: 5 years for the air end, and 2 years for the whole compressor.
Delivery time: 7-15 days.
After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor.
We offer free pipe and valves for installation and installation diagram
Advantages
1 . Air end with high-efficiency
2. Double Screw with low noise, Super Silenced Enclosure
3. Elegant compact design. Fully open access door to inner parts for easy service.
4. 100% Continuous duty operation. Load/No Load operation
5. High quality CE Certificate industrial electric motors. ISO,CE,UL Certificate
6. Easy to use and read LCD control panel
7. High temperature, high pressure and anti-rotation shutdown
8. Energy efficient operation
9. 5 micron, water-resistant air filtration material
10. 2 year full machine warranty,5years air end warranty.
11. Supply the machine with different working voltage according to customer’s request,
such as:
220Volt,single phase,60hz/50hz
220Volt,3 phase,60hz / 50hz
380Volt,3phase,50hz
440Volt,3phase,50hz
380Volt,3phase,60hz
Advantages
1. Air end of screw air compressor
The air end is with state-of-the art screw element and 4 -6 SKF bearings to make sure it plenty of air output and longer lifetime.
2.Electric Motor of the air compressor
Name brand qualified IP54 ,F insulation, IE2 , IE3 motor , high efficiency and energy saving.
3. Intake valve of the screw air compressor
High efficiency intake valve protects the compressor components by removing 99% dirty particles down to 3 microns.
4. Oil Air separator
High efficiency separating for oil and air and low oil content in the compressed air.
5. Touch Screen Controller.
6. High efficient Centrifugal fan can give best cooling for screw compressor.
7.Dust proof mesh to protect electrical control syste
Product Parameters
| Model | Air Flow (m³/min) | Motor Power | Noise | Outlet Diameter | Dimension | Weight | ||||
| 7bar | 8bar | 10bar | 13bar | kw | dB | inch | W*D*H (mm) | kg | ||
| YP-10A | 1.1 | 1.0 | 0.85 | 0.7 | 7.5 | 65 | G1” | 960*680*960 | 280 | |
| YP-15A | 1.8 | 1.65 | 1.5 | 1.3 | 11 | 65 | G1” | 1050*830*1240 | 380 | |
| YP-20A | 2.4 | 2.2 | 2.1 | 1.8 | 15 | 68 | G1” | 1050*830*1240 | 380 | |
| YP-25A | 3.1 | 3.0 | 2.7 | 2.3 | 18.5 | 68 | G1” | 1200*830*1290 | 480 | |
| YP-30A | 3.8 | 3.6 | 3.2 | 2.5 | 22 | 68 | G1” | 1200*830*1290 | 480 | |
| YP-40A | 5.3 | 5.0 | 4.3 | 3.6 | 30 | 69 | G11/2” | 1300*1000*1540 | 710 | |
| YP-50A | 6.6 | 6.2 | 5.7 | 4.6 | 37 | 69 | G11/2” | 1300*1000*1540 | 710 | |
| YP-60A | 8.0 | 7.7 | 6.9 | 6.0 | 45 | 70 | G11/2” | 1500*1160*1700 | 990 | |
| YP-75A | 10.5 | 9.8 | 8.7 | 7.3 | 55 | 70 | G11/2” | 1500*1160*1700 | 990 | |
| YP-100A | 13.6 | 13.0 | 11.3 | 10.1 | 75 | 72 | G2” | 1700*1180*1800 | 1300 | |
| YP-125A | 16.2 | 15.4 | 13.2 | 11.2 | 90 | 72 | DN50 | 1850*1200*1900 | 1400 | |
| YP-150A | 20.8 | 19.5 | 16.5 | 13.7 | 110 | 73 | DN65 | 2250*1260*2055 | 1560 | |
| Remarks: | ||||||||||
| 1. working ambinent temperature: -5ºC-45ºC; | ||||||||||
| 2. exhausting air temperature ≤ working ambinent temperature +10ºC-15ºC; | ||||||||||
| 3. starting mode: Y-△; | ||||||||||
| 4. exhausting oil content: <3ppm; | ||||||||||
| 5. certificate: CE/ISO9001/ASME; | ||||||||||
| 6. voltage: 380V/220V/400V/440V/415V | ||||||||||
Detailed Photos
Main Spare Parts
Certifications
QC Management
Product Case
F.A.Q
Q1. Why do customers choose us?
Yunshun Electric Machinery Co., Ltd. is a company specializing in screw air compressor for 18 years since 2001. Our
German Standard production line helps us get the affirmation from our agents as well as end-user clients.
Q2. Are you a manufacturer or trading company?
We are a professional manufacturer with big modern factory in HangZhou,China.
Both OEM & ODM service can be accepted.
Q3. What’s your delivery time?
Generally 7-10 days, if urgent order, we can arrange, too.
Q4. How long is your air compressor warranty?
2 years for the whole machine and 5years for screw air end, except consumable spare parts.
Q5. How long could your air compressor be used for?
At least 10 years.
Q6. What’s payment term?
T/T, L/C, Western Union, Credit Card, and etc.
Q7. How about your customer service?
24 hours on-line service for all our clients.
Q8. How about your after-sales service?
1. Providing customers with installation online instructions.
2. Well-trained engineers available to overseas service.
3. PlHangZhou for oversea after-sales supporting company.
| Lubrication Style: | Lubricated |
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| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
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How Do Water-Lubricated Air Compressors Contribute to Energy Savings?
Water-lubricated air compressors can contribute to energy savings in several ways, making them an attractive option for industries looking to optimize their energy consumption. Here are the key ways in which water-lubricated compressors help achieve energy efficiency:
- Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
- Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
- Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
- Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
- Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.
By combining these energy-saving features, water-lubricated air compressors help optimize energy consumption, reduce operational costs, and minimize the environmental impact associated with compressed air systems. Implementing water-lubricated compressors with a comprehensive energy management strategy can result in significant energy savings and improved overall sustainability for industrial operations.
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How Do You Troubleshoot Common Problems with Water-Lubrication Systems?
When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems:
Step 1: Identify the Problem:
The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps.
Step 2: Check Water Supply:
Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system.
Step 3: Inspect Water Filters and Strainers:
Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration.
Step 4: Verify Water Pressure:
Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines.
Step 5: Examine Water-Lubrication Components:
Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed.
Step 6: Check for Air in the System:
Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved.
Step 7: Inspect Cooling Mechanisms:
Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation.
Step 8: Consult Manufacturer Documentation:
If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system.
Step 9: Seek Professional Assistance:
If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues.
By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.
Are Water Lubrication Air Compressors More Environmentally Friendly?
Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:
- Non-toxic and biodegradable: Water is a natural substance that is non-toxic and biodegradable. It does not contain harmful chemicals or additives that can pollute the air or water systems. When water lubricants are used in air compressors, there is a reduced risk of environmental contamination.
- Reduced air pollution: Traditional lubricants, such as oils or synthetic lubricants, can release volatile organic compounds (VOCs) into the air during operation. VOCs contribute to air pollution and can have detrimental effects on human health and the environment. Water lubrication eliminates the release of VOCs, resulting in improved air quality and reduced air pollution.
- Minimized water pollution: Water lubrication does not introduce additional pollutants into water systems. Unlike oils or synthetic lubricants, water does not leave behind harmful residues or contaminants that can contaminate water sources. This helps to protect aquatic ecosystems and maintain water quality.
- Energy efficiency: Water lubrication can contribute to energy efficiency in air compressors. Water has excellent heat transfer properties, allowing for efficient dissipation of heat generated during compressor operation. By effectively managing heat, water lubrication helps to reduce energy consumption and improve overall compressor efficiency.
- Sustainable resource: Water is a renewable resource that is readily available in nature. Unlike oil or synthetic lubricants, which require extraction and processing, water can be sourced sustainably. This reduces the reliance on finite resources and promotes a more sustainable approach to lubrication in air compressors.
Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.
editor by CX 2023-12-08
China Good quality Durable Energy Saving Oil Free Air Compressor for Metallurgy Industries manufacturer
Product Description
Screw type air compressor structure of a unique design, a compact, stylish appearance, high efficiency, small energy consumption, low noise characteristics and long life, is a smart environment-friendly products. Widely applied in metallurgy, machinery, chemicals, and mining, and electric power industries of the ideal gas source equipment.
Advantage:
1.The third generation of advanced rotor and concise intake control system.
2.Efficient centrifugal separator oil and gas, gas oil content is small,tube and core of long life.
3. Efficient, low noise suction fan of the full use of export dynamic pressure
increased effect of heat transfer (air-cooled).
4. Automatic water-cooling system for large air compressor to provide more efficient.
5.Fault diagnosis system, the control panel is easy to operate.
6 Removable door, equipment maintenance, service convenient.
7.Micro-electronic processing so that temperature, pressure and other parameters are closely monitored.
PRODUCT HIGHLIGHTS
1.The brand power,reliable quality, stable performance.The harsh thermal equilibrium serviceability can guarantee that the machine work effectively under high temperature environment (≤40ºC).
2.Unique patent design, light load startup system, the air control design is adapt to the drilling work with high stability.
3.Efficient cooling system, divided into 3 parts: water- cooled ,mid- cold, oil cold, which ensure the reliable operation of diesel engine, and it’s suitable for high temperature working environment.
4.Independent research and development of the opposite door design, rational layout, which is easy to do regular maintenace ,with advantages of the fixed and portable compressor.
5.A single point lifting, forklift hole device, equipped with drag ring.It is suitable for repair car transport, easy to transfer and installation of the unit.
6.Waterproof and dustproof design, which is suitable for outdoor hard working environment.
7.According to customer requirements, the heating boiler and remote components is available for cold starting.
Technical Parameters:
| Model | SDP 185 |
SDP 250E |
SDP 350E |
SDP 350G |
SDP 420E |
SDP 460G |
SDP 560GII |
SDP 420H II |
SDP 550G |
SDP 530G |
SDP 600H |
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| Discharge Air Volume(m³/min) | 5 | 7 | 10 | 10 | 12 | 13 | 16 | 12 | 16 | 15 | 17 | |
| Discharge Pressure(MPa) | 0.7 | 0.8 | 0.8 | 1.3 | 0.8 | 1.3 | 1.3 | 1.7 | 1.4 | 1.3 | 1.7 | |
| Discharge Pipc.Dia | 1×1-1/4″ | 1×3/4″ 1×1-1/2″ | 1×2″ | |||||||||
| Discharge Temperature | ≤110ºC | |||||||||||
| Gas Oil Content | ≤5PPM | |||||||||||
| Unit Drive Way | Direct Driven | |||||||||||
| Diesel Engine Parameters |
Model | V2403-T | YC4DK95-H300 | WP4.1G140E331 | WPG160E331 | TAD552VE | WP6G190E330 | WP6G240E330 | ||||
| Power(KW) | 33 | 70 | 103 | 118 | 160 | 140 | 176 | |||||
| Speed(r/min) | 2000 | 2300 | 2000 | 2300 | 2300 | 1800 | 2200 | 2100 | ||||
| Displacement(L) | 2.6 | 3.621 | 4.088 | 4.5 | 5.1 | 6.75 | ||||||
| Dimension | Overall Length(mm) | 3840 | 3170 | 3700 | 3700 | 3900 | 4300 | 4400 | ||||
| W/O Towber(mm) | 2100 | 2250 | 2500 | 2500 | 2900 | 3100 | 3300 | |||||
| Width(mm) | 1490 | 1600 | 1960 | 1960 | 1900 | 1900 | 1900 | |||||
| Height(mm) | 1780 | 1650 | 2000 | 2000 | 2100 | 2200 | 2100 | |||||
| Unit Weight(KG) | 1270 | 1650 | 2000 | 2200 | 2800 | 2610 | 2710 | 2950 | 3000 | |||
Application Fields;
Our Exhibition
| After-sales Service: | 12 months |
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| Warranty: | 12 months |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can Water-Lubricated Compressors Be Used in High-Pressure Applications?
Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:
Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.
The ability of a water-lubricated compressor to operate at high pressures depends on several factors:
- Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
- Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
- Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
- Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.
It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.
When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.
Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?
When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:
Water Quality:
- Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
- Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.
Water Temperature:
- Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
- Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.
Water Treatment:
- Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
- Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.
Manufacturer Recommendations:
- Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.
By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.
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How Do Water-Lubricated Air Compressors Compare to Oil-Lubricated Ones?
Water-lubricated air compressors and oil-lubricated air compressors have distinct differences in terms of lubrication method, performance, maintenance, and environmental impact. Here is a detailed comparison between the two:
| Water-Lubricated Air Compressors | Oil-Lubricated Air Compressors | |
|---|---|---|
| Lubrication Method | Water is used as the lubricant in water-lubricated compressors. It provides lubrication and heat dissipation. | Oil is used as the lubricant in oil-lubricated compressors. It provides lubrication, sealing, and heat dissipation. |
| Performance | Water lubrication offers efficient heat dissipation and cooling properties. It can effectively remove heat generated during compressor operation, preventing overheating and prolonging the compressor’s lifespan. Water lubrication can be suitable for applications where high heat generation is a concern. | Oil lubrication provides excellent lubrication properties, ensuring smooth operation and reduced friction. It offers good sealing capabilities, preventing air leakage. Oil-lubricated compressors are often preferred for heavy-duty applications that require high pressure and continuous operation. |
| Maintenance | Water lubrication generally requires less maintenance compared to oil lubrication. Water does not leave sticky residues or deposits, simplifying the cleaning process and reducing the frequency of lubricant changes. However, water lubrication may require additional measures to prevent corrosion and ensure proper water quality. | Oil lubrication typically requires more maintenance. Regular oil changes, filter replacements, and monitoring of oil levels are necessary. Contaminants, such as dirt or moisture, can adversely affect oil lubrication and require more frequent maintenance tasks. |
| Environmental Impact | Water lubrication is more environmentally friendly compared to oil lubrication. Water is non-toxic, biodegradable, and does not contribute to air or water pollution. It has a lower environmental impact and reduces the risk of contamination in case of leaks or spills. | Oil lubrication can have environmental implications. Oil leaks or spills can contaminate the environment, including air, soil, and water sources. Used oil disposal requires proper handling to prevent pollution. Oil-lubricated compressors also release volatile organic compounds (VOCs) into the air, contributing to air pollution. |
In summary, water-lubricated air compressors excel in efficient heat dissipation, require less maintenance, and have a lower environmental impact. On the other hand, oil-lubricated air compressors offer excellent lubrication properties and are suitable for heavy-duty applications. The choice between water and oil lubrication depends on specific requirements, operating conditions, and environmental considerations.
editor by CX 2023-11-14
China Best Sales Energy Saving 15HP 11kw VSD Screw Air Compressor with High Efficiency Airend and IP54 IP55 Motor arb air compressor
Product Description
Energy Saving 15HP 11KW VSD Screw Air Compressor with High Efficiency Airend and IP54 IP55 Motor
Specification:
| Parameter/Model | Displacement/Pressure | Cooling Method | Lubrication volume(L) | Noise db | Driving mode | Voltage | Power | Start up mode | Dimention | Weight | Output pipe diameter | |||
| m3/min | KW/HP | L*W*H | KG | |||||||||||
| ZL-10A | 0.9/0.7 | 0.8/0.8 | 0.69/1.0 | 0.6/1.2 | air cooling | 10 | 66±2 | direct driving | 220V/380V/415V;50Hz/60Hz | 7.5/10 | y-start-up; varialbe Frequency starting | 850*700*920 | 210 | G 1/2″ |
| ZL-20A | 2.5/0.7 | 2.3/0.8 | 2.1/1.0 | 1.9/1.2 | air cooling | 18 | 68±2 | direct driving | 220V/380V/415V;50Hz/60Hz | 15/20 | y-start-up; varialbe Frequency starting | 950*750*1250 | 300 | G 3/4 |
| ZL-30A | 3.8/0.7 | 3.6/0.8 | 3.2/1.0 | 2.7/1.2 | air cooling | 18 | 68±2 | direct driving | 220V/380V/415V;50Hz/60Hz | 22/30 | y-start-up; varialbe Frequency starting | 1380*850*1160 | 450 | G 1″ |
| ZL-50A | 6.8/0.7 | 6.2/0.8 | 5.6/1.0 | 5.0/1.2 | air cooling | 30 | 68±2 | direct driving | 220V/380V/415V;50Hz/60Hz | 37/50 | y-start-up; varialbe Frequency starting | 1550*1000*1330 | 650 | G 1-1/2 |
| ZL-10A-PM | 0.9/0.7 | 0.8/0.8 | 0.69/1.0 | 0.6/1.2 | air cooling | 10 | 66±2 | direct driving | 220V/380V/415V;50Hz/60Hz | 7.5/10 | y-start-up; varialbe Frequency starting | 850*700*820 | 210 | G 1/2″ |
| ZL-20A-PM | 2.5/0.7 | 2.3/0.8 | 2.1/1.0 | 1.9/1.2 | air cooling | 18 | 68±2 | direct driving | 220V/380V/415V;50Hz/60Hz | 15/20 | y-start-up; varialbe Frequency starting | 950*750*1250 | 300 | G 3/4″ |
| ZL-30A-PM | 3.8/0.7 | 3.6/0.8 | 3.2/1.0 | 2.7/1.2 | air cooling | 18 | 68±2 | direct driving | 220V/380V/415V;50Hz/60Hz | 22/30 | y-start-up; varialbe Frequency starting | 1380*850*1160 | 450 | G 1″ |
| ZL-50A-PM | 6.8/0.7 | 6.2/0.8 | 5.6/1.0 | 5.0/1.2 | air cooling | 30 | 68±2 | direct driving | 220V/380V/415V;50Hz/60Hz | 37/50 | y-start-up; varialbe Frequency starting | 1550*1000*1330 | 650 | G 1-1/2″ |
Intelelligent Permanent Magnet Frequency Screw Air Compressor
The motor is made of the special material of rare-earth permanent magnet,strong magnetic field,large overload torque and small curent while starting and operation ; Soft starter by the inverter,avoiding the strong mechanical shock while starting,prolonging the life of machine,reducing the maintenance,improving the reliability.
High efficiency permanent motor,energy saving about 5-8 compared to the ordinary three-phase asynchronous motor.
Split,maintenance and disassembly moer convenience(split machine).
Coaxial structure,without any transmission loss(one-piece machine).
IPM frequency conversation technology,permanent mannet frequency conversion air compressor relative to ordinary frequency air compressor average energy saving more than 30%.
For More Products
Our Exhibition
Brief introduction:
ZHangZhoug Zhilun Mechanical &Electrical Co.Ltd. Is 1 of the main manufactures,specializing in the Research and Development,Manufacturing and sales of the Piston air compressor. Our company located in the CHINAMFG town,LuQiao District, TaiZhou City, far from TaiZhou Airport is only 3KM,and HangZhou port is around 220KM,the traffic is very convenient for your.visiting.
Our company owns an area of 50000 suqare mater and has more than 300 staffs.
We have advanced production equipment and well familiar with the process of the mass production,have high precision measuring instruments and high efficiency of automatic assembly line ensure the quality and quantity of the [roduct. We have strong technical strength and production management ,gathering the technical team and manamement team from the leading enterprise of air compressor in domestic .we set up our town lad and development tesm,with a strong ability to develop thre product ,meeting the diffient demand from the different customer and different ,maket.
We take the maket demand as the guidance ,strives for the survival by quality ,strives for the development by innovation,always put customers,quality and innovation in the first place ,follow up the prefessional management and continuously satisfy the demanded of the customer,We always follow up the principle of people-oriented,legitimate business,honest & trustworthy,focus on the industy of the air compressor,with the effort to create a first-class brand in the industry of air compressor ,with the effort to create a first-class brand in the industry of air compressor.
Frequency Asked Question:
Q1: Are you factory or trade company?
A1: We are factory.Thank you.
Q2: What the exactly address of your factory?
A2: Our company located in the CHINAMFG town,LuQiao District, TaiZhou, ZHangZhoug Province, China . Thank you.
Q3: Warranty terms of your air compressor machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the air compressor?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: About 25 working days after receiving the deposit on our bank account
.Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome
Q7:What trad terms do we provide ?
A7:Trade terms FOB,CIF.
Q8:What is our payment term? What kind of settlement currency do we offer ?
A8:Normally, we can do T/T and LC at sight, for the T/T, 30% will be required as deposit, the balance amount against the copy of the BL.
We can accept the currency in USD or RMB.
Q9:What about the cost of sample?
A9: The cost of the sample will be required, but we can return back the amount in the future order by 1*40’HQ.
| After-sales Service: | Online Support |
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| Warranty: | 12 Months |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Samples: |
US$ 5000/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can air compressors be used for cleaning and blowing dust?
Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:
1. Cleaning Machinery and Equipment:
Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.
2. Dusting Surfaces:
Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.
3. Cleaning HVAC Systems:
Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.
4. Blowing Dust in Workshops:
In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.
5. Cleaning Electronics and Computer Equipment:
Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.
6. Industrial Cleaning Applications:
Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.
When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.
Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.
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What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
What is the purpose of an air compressor?
An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:
1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.
2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.
3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.
4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.
5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.
6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.
Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.
editor by CX 2023-11-07
China Best Sales High Efficiency and Energy Saving Industrial Electric Stationary Direct Driven AC Power Oil Less Screw Air Compressor for Drilling Rig air compressor CHINAMFG freight
Product Description
| Model | WZS-20AZ |
| Air Flow/Working pressure | 2.4m3/min @ 7bar |
| 2.2m3/min @ 8bar | |
| 2.0m3/min @ 10bar | |
| 1.7m3/min @ 12.5bar | |
| Compression stage | Single |
| Type of Cooling | Air Cooling |
| Exhaust Temperature | < ambient temperature+8 degrees |
| Oil content of discharged air | <2ppm |
| Noise | 70±2 dB(A) |
| Power | 380VAC/3phase/50Hz (Adjustable) |
| Starting way | Y-△ start |
| Driven method | Direct-driven |
| Motor power | 15kw/20hp |
| Dimension | 1040*800*1180mm |
| Weight | 410kg |
Parameter Summary List:
| WZS- | 10AZ | 15AZ | 20AZ | 25AZ | 30AZ | 50AZ | 75AZ | 100AZ | 125AZ | |
| Air flow / pressure (m³/min/MPa) |
1.2/0.7 | 1.7/0.7 | 2.4/0.7 | 3.1/0.7 | 3.8/0.7 | 6.4/0.7 | 10.5/0.7 | 13.6/0.7 | 16.3/0.7 | |
| 1.1/0.8 | 1.6/0.8 | 2.2/0.8 | 2.9/0.8 | 3.5/0.8 | 6.1/0.8 | 9.8/0.8 | 13.3/0.8 | 15.0/0.8 | ||
| 0.95/1.0 | 1.4/1.0 | 2.0/1.0 | 2.7/1.0 | 3.2/1.0 | 5.7/1.0 | 8.7/1.0 | 11.6/1.0 | 14.6/1.0 | ||
| 0.8/1.25 | 1.2/1.25 | 1.7/1.25 | 2.2/1.25 | 2.9/1.25 | 5.1/1.25 | 7.5/1.25 | 9.8/1.25 | 12.3/1.25 | ||
| Motor | Power (kw) | 7.5 | 11 | 15 | 18.5 | 22 | 37 | 55 | 75 | 90 |
| Horse power (HP) | 10 | 15 | 20 | 25 | 30 | 50 | 75 | 100 | 125 | |
| Dimension | Length(mm) | 1000 | 1040 | 1040 | 1100 | 1400 | 1600 | 2050 | 2050 | 2150 |
| Width (mm) | 600 | 800 | 800 | 850 | 850 | 1000 | 1200 | 1200 | 1300 | |
| Height (mm) | 1000 | 1180 | 1180 | 1300 | 1150 | 1370 | 1500 | 1500 | 1700 | |
| Noise dB(A) | 66±2 | 70±2 | 70±2 | 70±2 | 71±2 | 74±2 | 74±2 | 75±2 | 75±2 | |
| Outlet diameter | G3/4 | G3/4 | G3/4 | G11/4 | G11/4 | G11/2 | G2 | G2 | G2 | |
| Weight (kg) | 240 | 400 | 410 | 590 | 620 | 840 | 1735 | 1850 | 1920 | |
| WZS- | 150AZ/W | 180AZ/W | 220AZ/W | 250AZ/W | 300AZ/W | 340AZ/W | 400AZ/W | 480AZ/W | 540AZ/W | |
| Air flow/pressure (m³/min/MPa) | 20.3/0.7 | 24.0/0.7 | 27.0/0.7 | 32.5/0.7 | 40.0/0.7 | 43.5/0.7 | 50.8/0.7 | 60.0/0.7 | 72.0/0.7 | |
| 19.0/0.8 | 23.0/0.8 | 26.5/0.8 | 31.0/0.8 | 36.8/0.8 | 42.0/0.8 | 48.2/0.8 | 57.0/0.8 | 68.0/0.8 | ||
| 17.0/1.0 | 20.0/1.0 | 22.5/1.0 | 28.0/1.0 | 32.2/1.0 | 38.8/1.0 | 42.6/1.0 | 50.0/1.0 | 60.5/1.0 | ||
| 14.6/1.25 | 18.0/1.25 | 20.1/1.25 | 25.1/1.25 | 28.5/1.25 | 34.6/1.25 | 39.8/1.25 | 45.0/1.25 | 50.5/1.25 | ||
| Motor | Power (kw) | 110 | 132 | 160 | 185 | 220 | 250 | 300 | 350 | 400 |
| Horse power (HP) | 150 | 180 | 220 | 250 | 300 | 340 | 400 | 480 | 540 | |
| Dimension | Length(mm) | 2800 | 2800 | 2800 | 2800 | 2900 | 2900 | 4200 | 4200 | 4200 |
| Width (mm) | 1650 | 1650 | 1650 | 1650 | 1860 | 1860 | 2200 | 2200 | 2200 | |
| Height (mm) | 1850 | 1850 | 1850 | 1850 | 2000 | 2000 | 2150 | 2150 | 2150 | |
| Noise dB(A) | 75±2 | 75±2 | 75±2 | 78±2 | 78±2 | 78±2 | 80±2 | 82±2 | 83±2 | |
| Outlet diameter | DN65 | DN65 | DN80 | DN80 | DN100 | DN100 | DN125 | DN125 | DN150 | |
| Weight (kg) | 3030 | 3130 | 3210 | 3470 | 4500 | 4600 | 7000 | 7500 | 8100 | |
Q1:Do you offer OEM/ODM/Customer’s logo print?
A1:Yes,OEM/ODM,Customer’s logo are welcomed.
Q2:Delivery Time?
A2:Usually 5-25 days after receiving deposite, specific delivery date depends on order quantity.
Q3: What’s your payment terms?
A3:Regularly 30% deposite and 70% balance by T/T,Western Union,Paypal ,other payment terms also can be discussed based on our cooperation.
Q4:How to control your quality?
A4:We have professional QC team,control the quality during the mass production and inspect all goods before delivery.
Q5:If we don’t have shipping forwarders in China, can you do that for us?
A5:We can offer best shipping line to ensure you can get the goods timely at best price.
Q6:I never come to China before,can you be my guide in China?
A6:We are happy to provide you one-stop service,such as booking the ticket,pick up at the airport, booking hotel,accompany visiting market or factory.
| After-sales Service: | Video Technical Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
Can air compressors be used for medical and dental applications?
Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:
1. Dental Tools:
Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.
2. Medical Devices:
Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.
3. Laboratory Applications:
Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.
4. Surgical Tools:
In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.
5. Sterilization and Autoclaves:
Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.
6. Dental Air Compressors:
Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.
7. Air Quality Standards:
In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.
8. Compliance and Regulations:
Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.
It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.
What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-11-03
China Professional Oil Free Stationary 40% Energy Saving AC Electrical Rotary Screw Air Compressor with Best Sales
Product Description
0.5-80 M3/Min 6-40 Bar 5.5-400 Kw Electrical Stationary Industrial AC Power Direct Driven/Coupled Rotary Screw Air Compressors Advantages
1.DENAIR Enhanced energy saving screw air compressor reached the super energy saving level
2.Energy Efficient Index 1(EEI 1) approved according to GB19153-2009, the energy consumption is 10%~15% lower than EEI 2.
3.CHINAMFG air compressor design with 72 types of technology patent, real bigger air flow
4.State-of-the-art screw element, original Germany CHINAMFG air end, ladvanced SAP profile design, superior Sweden CHINAMFG element bearings
5.CHINAMFG air compressdor dopts world-renowned components, such as Schneider electronics from France, DENAIR filters from Germany, Danfoss pressure sensor from Denmark, etc. contribute to guarantee the compressor longer service life.
6.Smart touch screen design and 0 pressure drop design
7.Higher efficiency cooling system and electrical motor
8.Stainless steel pipes, reasonable inner design, ensure long service life without maintenance.
Technical Parameters Of Energy Saving Rotary Screw Air Compressor
| Model | Maxinmum working | Capacity(FAD)* | Installed motor power | Driving mode& | Noise | Dimensions(mm) | Weight | Air outlet | |||||||
| pressure | 50 HZ | 60 HZ | Cooling method | level** | pipe diameter | ||||||||||
| bar(g) | psig | m3/min | cfm | m3/min | cfm | kw | hp | dB(A) | L | W | H | kg | |||
| DA-5 | 7.5 | 109 | 0.80 | 28 | 0.80 | 28 | 5.5 | 7.5 | Belt Driven | 75 | 900 | 600 | 860 | 315 | G3/4″ |
| 8.5 | 123 | 0.78 | 28 | 0.78 | 28 | 5.5 | 7.5 | Air Cooling | 75 | 900 | 600 | 860 | |||
| DA-7 | 7.5 | 109 | 1.09 | 39 | 1.09 | 39 | 7.5 | 10 | 75 | 900 | 600 | 860 | 315 | G3/4″ | |
| 8.5 | 123 | 1.07 | 38 | 1.07 | 38 | 7.5 | 10 | 75 | 900 | 600 | 860 | ||||
| 10.5 | 152 | 0.92 | 32 | 0.91 | 32 | 7.5 | 10 | 75 | 900 | 600 | 860 | ||||
| 13.0 | 189 | 0.73 | 26 | 0.72 | 26 | 7.5 | 10 | 75 | 900 | 600 | 860 | ||||
| DA-11 | 7.5 | 109 | 1.66 | 59 | 1.66 | 59 | 11 | 15 | 75 | 1230 | 650 | 900 | 324 | G3/4″ | |
| 8.5 | 123 | 1.64 | 58 | 1.64 | 58 | 11 | 15 | 75 | 1230 | 650 | 900 | ||||
| 10.5 | 152 | 1.45 | 51 | 1.45 | 51 | 11 | 15 | 75 | 1230 | 650 | 900 | ||||
| 13.0 | 189 | 1.13 | 40 | 1.12 | 40 | 11 | 15 | 75 | 1230 | 650 | 900 | ||||
| DA-15 | 7.5 | 109 | 2.54 | 90 | 2.53 | 89 | 15 | 20 | Direct Driven | 75 | 1465 | 990 | 1345 | 453 | G1-1/4″ |
| 8.5 | 123 | 2.51 | 88 | 2.50 | 88 | 15 | 20 | Air Cooling | 75 | 1465 | 990 | 1345 | |||
| 10.5 | 152 | 1.97 | 70 | 1.86 | 66 | 15 | 20 | 75 | 1465 | 990 | 1345 | ||||
| 13.0 | 189 | 1.91 | 67 | 1.83 | 65 | 15 | 20 | 75 | 1465 | 990 | 1345 | ||||
| DA-18 | 7.5 | 109 | 3.04 | 107 | 3.65 | 129 | 18.5 | 25 | 75 | 1465 | 990 | 1345 | 453 | G1-1/4″ | |
| 8.5 | 123 | 3.03 | 107 | 3.63 | 128 | 18.5 | 25 | 75 | 1465 | 990 | 1345 | ||||
| 10.5 | 152 | 3.00 | 106 | 2.38 | 84 | 18.5 | 25 | 75 | 1465 | 990 | 1345 | ||||
| 13.0 | 189 | 1.91 | 67 | 2.36 | 83 | 18.5 | 25 | 75 | 1465 | 990 | 1345 | ||||
| DA-22 | 7.5 | 109 | 3.57 | 126 | 3.65 | 129 | 22 | 30 | 75 | 1465 | 990 | 1345 | 477 | G1-1/4″ | |
| 8.5 | 123 | 3.55 | 125 | 3.63 | 128 | 22 | 30 | 75 | 1465 | 990 | 1345 | ||||
| 10.5 | 152 | 3.00 | 106 | 2.38 | 84 | 22 | 30 | 75 | 1465 | 990 | 1345 | ||||
| 13.0 | 189 | 2.97 | 105 | 2.36 | 83 | 22 | 30 | 75 | 1465 | 990 | 1345 | ||||
| DA-30 | 7.5 | 109 | 5.28 | 187 | 4.49 | 159 | 30 | 40 | 85 | 1600 | 1250 | 1550 | 682 | G1-1/2″ | |
| 8.5 | 123 | 5.26 | 186 | 4.48 | 158 | 30 | 40 | 85 | 1600 | 1250 | 1550 | ||||
| 10.5 | 152 | 5.21 | 184 | 4.47 | 158 | 30 | 40 | 85 | 1600 | 1250 | 1550 | ||||
| 13.0 | 189 | 3.45 | 122 | 3.58 | 126 | 30 | 40 | 85 | 1600 | 1250 | 1550 | ||||
| DA-37 | 7.5 | 109 | 6.54 | 231 | 6.33 | 224 | 37 | 50 | 85 | 1600 | 1250 | 1550 | 728 | G1-1/2″ | |
| 8.5 | 123 | 6.52 | 230 | 6.30 | 222 | 37 | 50 | 85 | 1600 | 1250 | 1550 | ||||
| 10.5 | 152 | 5.21 | 184 | 4.47 | 158 | 37 | 50 | 85 | 1600 | 1250 | 1550 | ||||
| 13.0 | 189 | 5.16 | 182 | 4.43 | 156 | 37 | 50 | 85 | 1600 | 1250 | 1550 | ||||
| DA-45 | 7.5 | 109 | 7.67 | 271 | 7.79 | 275 | 45 | 60 | 85 | 1600 | 1250 | 1550 | 728 | G1-1/2″ | |
| 8.5 | 123 | 7.62 | 269 | 7.76 | 574 | 45 | 60 | 85 | 1600 | 1250 | 1550 | ||||
| 10.5 | 152 | 6.46 | 228 | 6.24 | 220 | 45 | 60 | 85 | 1600 | 1250 | 1550 | ||||
| 13.0 | 189 | 6.41 | 226 | 4.44 | 157 | 45 | 60 | 85 | 1600 | 1250 | 1550 | ||||
| DA-55 | 7.5 | 109 | 9.76 | 345 | 9.14 | 323 | 55 | 75 | 85 | 1876 | 1326 | 1700 | 1310 | G2″ | |
| 8.5 | 123 | 9.67 | 342 | 9.06 | 320 | 55 | 75 | 85 | 1876 | 1326 | 1700 | ||||
| 10.5 | 152 | 7.53 | 266 | 7.74 | 273 | 55 | 75 | 85 | 1876 | 1326 | 1700 | ||||
| 13.0 | 189 | 7.40 | 261 | 6.30 | 222 | 55 | 75 | 85 | 1876 | 1326 | 1700 | ||||
| DA-75 | 7.5 | 109 | 14.21 | 502 | 11.72 | 414 | 75 | 100 | 85 | 1876 | 1326 | 1700 | 1325 | G2″ | |
| 8.5 | 123 | 12.55 | 443 | 11.63 | 411 | 75 | 100 | 85 | 1876 | 1326 | 1700 | ||||
| 10.5 | 152 | 9.51 | 336 | 11.43 | 404 | 75 | 100 | 85 | 1876 | 1326 | 1700 | ||||
| 13.0 | 189 | 9.23 | 326 | 8.75 | 309 | 75 | 100 | 85 | 1876 | 1326 | 1700 | ||||
| DA-90(W) | 7.5 | 109 | 16.62 | 587 | 17.01 | 601 | 90 | 120 | Direct Driven | 72 | 2450 | 1800 | 1700 | 2450 | DN80 |
| 8.5 | 123 | 16.37 | 578 | 16.82 | 594 | 90 | 120 | Air Cooling Or | 72 | 2450 | 1800 | 1700 | |||
| 10.5 | 152 | 14.21 | 502 | 14.87 | 525 | 90 | 120 | Water Cooling | 72 | 2450 | 1800 | 1700 | |||
| 13.0 | 189 | 11.77 | 416 | 11.27 | 398 | 90 | 120 | 72 | 2450 | 1800 | 1700 | ||||
| DA-110(W) | 7.5 | 109 | 20.13 | 711 | 19.10 | 674 | 110 | 150 | 72 | 2450 | 1800 | 1700 | 2500 | DN80 | |
| 8.5 | 123 | 20.05 | 708 | 19.06 | 673 | 110 | 150 | 72 | 2450 | 1800 | 1700 | ||||
| 10.5 | 152 | 16.33 | 576 | 17.01 | 601 | 110 | 150 | 72 | 2450 | 1800 | 1700 | ||||
| 13.0 | 189 | 14.11 | 498 | 14.68 | 518 | 110 | 150 | 72 | 2450 | 1800 | 1700 | ||||
| DA-132(W) | 7.5 | 109 | 22.85 | 807 | 24.37 | 861 | 132 | 175 | 72 | 2450 | 1800 | 1700 | 2600 | DN80 | |
| 8.5 | 123 | 22.73 | 802 | 24.23 | 856 | 132 | 175 | 72 | 2450 | 1800 | 1700 | ||||
| 10.5 | 152 | 19.88 | 702 | 18.95 | 669 | 132 | 175 | 72 | 2450 | 1800 | 1700 | ||||
| 13.0 | 189 | 16.51 | 583 | 16.82 | 594 | 132 | 175 | 72 | 2450 | 1800 | 1700 | ||||
| DA-160(W) | 7.5 | 109 | 26.92 | 950 | 27.90 | 985 | 160 | 215 | 78 | 2650 | 1700 | 1850 | 3200 | DN80 | |
| 8.5 | 123 | 26.86 | 949 | 27.76 | 980 | 160 | 215 | 78 | 2650 | 1700 | 1850 | ||||
| 10.5 | 152 | 22.44 | 792 | 23.97 | 846 | 160 | 215 | 78 | 2650 | 1700 | 1850 | ||||
| 13.0 | 189 | 19.63 | 693 | 18.82 | 664 | 160 | 215 | 78 | 2650 | 1700 | 1850 | ||||
| DA-185(W) | 7.5 | 109 | 28.89 | 1571 | 30.53 | 1078 | 185 | 250 | 78 | 2650 | 1700 | 1850 | 3300 | DN80 | |
| 8.5 | 123 | 28.84 | 1018 | 30.44 | 1075 | 185 | 250 | 78 | 2650 | 1700 | 1850 | ||||
| 10.5 | 152 | 25.11 | 886 | 27.46 | 970 | 185 | 250 | 78 | 2650 | 1700 | 1850 | ||||
| 13.0 | 189 | 22.08 | 780 | 23.69 | 836 | 185 | 250 | 78 | 2650 | 1700 | 1850 | ||||
| DA-200(W) | 7.5 | 109 | 31.88 | 1126 | 30.53 | 1078 | 200 | 270 | 80 | 3000 | 1950 | 2030 | 4750 | DN100 | |
| 8.5 | 123 | 31.82 | 1124 | 30.44 | 1075 | 200 | 270 | 80 | 3000 | 1950 | 2030 | ||||
| 10.5 | 152 | 28.48 | 1006 | 30.22 | 1067 | 200 | 270 | 80 | 3000 | 1950 | 2030 | ||||
| 13.0 | 189 | 25.00 | 883 | 27.07 | 956 | 200 | 270 | 80 | 3000 | 1950 | 2030 | ||||
| DA-220(W) | 7.5 | 109 | 36.20 | 1278 | 37.22 | 1314 | 220 | 300 | 80 | 3000 | 1950 | 2030 | 4800 | DN100 | |
| 8.5 | 123 | 36.15 | 1276 | 37.17 | 1312 | 220 | 300 | 80 | 3000 | 1950 | 2030 | ||||
| 10.5 | 152 | 31.71 | 1120 | 33.25 | 1174 | 220 | 300 | 80 | 3000 | 1950 | 2030 | ||||
| 13.0 | 189 | 28.48 | 1006 | 27.07 | 956 | 220 | 300 | 80 | 3000 | 1950 | 2030 | ||||
| DA-250(W) | 7.5 | 109 | 43.31 | 1529 | 42.87 | 1514 | 250 | 350 | 80 | 3000 | 1950 | 2030 | 4850 | DN100 | |
| 8.5 | 123 | 43.24 | 1527 | 41.30 | 1458 | 250 | 350 | 80 | 3000 | 1950 | 2030 | ||||
| 10.5 | 152 | 36.03 | 1272 | 37.04 | 1308 | 250 | 350 | 80 | 3000 | 1950 | 2030 | ||||
| 13.0 | 189 | 31.55 | 1114 | 33.15 | 1170 | 250 | 350 | 80 | 3000 | 1950 | 2030 | ||||
| DA-280(W) | 7.5 | 109 | 46.59 | 1645 | 47.16 | 1665 | 280 | 375 | 85 | 3700 | 2300 | 2450 | 5200 | DN125 | |
| 8.5 | 123 | 46.53 | 1643 | 45.64 | 1612 | 280 | 375 | 85 | 3700 | 2300 | 2450 | ||||
| 10.5 | 152 | 42.95 | 1516 | 42.56 | 1503 | 280 | 375 | 85 | 3700 | 2300 | 2450 | ||||
| 13.0 | 189 | 35.89 | 1267 | 36.95 | 1305 | 280 | 375 | 85 | 3700 | 2300 | 2450 | ||||
| DA-315(W) | 7.5 | 109 | 53.16 | 1877 | 50.88 | 1797 | 315 | 425 | 85 | 3700 | 2300 | 2450 | 6000 | DN125 | |
| 8.5 | 123 | 52.63 | 1858 | 50.83 | 1795 | 315 | 425 | 85 | 3700 | 2300 | 2450 | ||||
| 10.5 | 152 | 43.05 | 1520 | 46.27 | 1634 | 315 | 425 | 85 | 3700 | 2300 | 2450 | ||||
| 13.0 | 189 | 42.93 | 1516 | 40.32 | 1424 | 315 | 425 | 85 | 3700 | 2300 | 2450 | ||||
| DA-355(W) | 7.5 | 109 | 63.37 | 2238 | 58.12 | 2052 | 355 | 475 | 85 | 4500 | 2500 | 2450 | 7000 | DN125 | |
| 8.5 | 123 | 63.16 | 2230 | 56.54 | 1997 | 355 | 475 | 85 | 4500 | 2500 | 2450 | ||||
| 10.5 | 152 | 52.63 | 1858 | 51.57 | 1821 | 355 | 475 | 85 | 4500 | 2500 | 2450 | ||||
| 13.0 | 189 | 43.79 | 1546 | 45.35 | 1601 | 355 | 475 | 85 | 4500 | 2500 | 2450 | ||||
| DA-400(W) | 7.5 | 109 | 70.99 | 2507 | 61.72 | 2179 | 400 | 550 | 85 | 4500 | 2500 | 2450 | 8000 | DN125 | |
| 8.5 | 123 | 70.64 | 2494 | 59.72 | 2109 | 400 | 550 | 85 | 4500 | 2500 | 2450 | ||||
| 10.5 | 152 | 52.63 | 1858 | 56.52 | 1996 | 400 | 550 | 85 | 4500 | 2500 | 2450 | ||||
| 13.0 | 189 | 46.34 | 1636 | 51.35 | 1813 | 400 | 550 | 85 | 4500 | 2500 | 2450 | ||||
*) FAD in accordance with ISO 1217 : 2009, Annex C: Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 °C
**) Noise level as per ISO 2151 and the basic standard ISO 9614-2, operation at maximum operating pressure and maximum speed; tolerance: ± 3 dB(A)
***) EEI 1- Energy Effiency Index 1, which refers to enhanced energy saving series
Specifications are subject to change without notice.
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We carefully selected for you the classic case
Enhanced Energy Saving Air Compressor in Oman
Project Name: Sandblasting in Muscat, Oman.
Product Name: 75KW 100HP Enhanced Energy Saving screw air compressor EEI 1 (Energy Efficiency Index 1) with air dryer, air receiver tank and air filters.
Model No. & Qty: DA-75+ x 1.
Working Time: From June, 2016 till now
Event: In June, 2015, 1 set of CHINAMFG enhanced energy saving air compressor system was installed in Muscat Oman. This is the first project finished by CHINAMFG distributor in Oman. Our partner Mr. Hari shared the photos at working site to us as a good starting. That means more and more CHINAMFG energy saving solutions will contribute to the industries in Oman in the near future. CHINAMFG air compressor factory and air compressor distributor will try the best to provide top quality products, cost effective solution and excellent service for local users in Oman. In order to ensure the most professional service, the distributor plans to send 2 service engineers to CHINAMFG factory in ZheJiang for training and learnin. We will update the news at that time.
FAQ
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2:No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China
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Q3: Warranty terms of your air compressor machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the air compressor?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.
| Lubrication Style: | Lubricated |
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| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Customization: |
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Shipping Cost:
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?
Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:
Water Quality:
- Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
- Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.
Water Treatment Methods:
- Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
- Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
- Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
- Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.
Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.
Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.
Are There Any Potential Water-Related Issues with These Compressors?
Yes, there are potential water-related issues that can arise with water-lubricated compressors. Here’s a detailed explanation of some of the common water-related issues associated with these compressors:
Corrosion:
- Internal Corrosion: Water-lubricated compressors are susceptible to internal corrosion due to the presence of water within the system. If the water used is not properly treated or if corrosion prevention measures are insufficient, the internal components of the compressor can corrode over time. Corrosion can lead to reduced performance, component damage, and the potential for leaks or system failures.
- External Corrosion: External components such as piping, valves, and fittings can also be affected by corrosion if exposed to water and moisture. Corrosion on these external surfaces can lead to compromised integrity, leaks, and reduced system efficiency.
Water Quality:
- Water Contaminants: The quality of the water used in water-lubricated compressors is crucial. If the water contains contaminants such as sediment, debris, oil, or chemicals, it can negatively impact the performance and reliability of the compressor. Contaminants can cause blockages, clogging, increased wear on components, reduced lubrication effectiveness, and potential damage to the compressor.
- Water Hardness: Water hardness, characterized by high mineral content, can lead to scaling and deposits within the compressor and associated components. Scaling can restrict flow, impede heat transfer, and reduce the efficiency of the compressor. It can also contribute to fouling and corrosion issues.
Water Treatment and Filtration:
- Inadequate Water Treatment: Insufficient or improper water treatment can lead to various issues. If the water is not adequately treated for contaminants, hardness, or pH levels, it can result in accelerated corrosion, scaling, fouling, and reduced lubrication effectiveness. Inadequate water treatment can also contribute to increased maintenance requirements and decreased overall compressor performance.
- Filtration System Issues: Filtration systems play a crucial role in removing contaminants from the water. However, if the filtration system is not properly maintained, filters become clogged or damaged, or if there are design or installation issues, it can lead to inadequate filtration and compromised water quality. This can result in the accumulation of contaminants, reduced lubrication performance, and potential damage to the compressor.
Water Supply and Availability:
- Insufficient Water Supply: Water-lubricated compressors rely on a consistent and reliable water supply. If the water supply is insufficient in terms of flow rate, pressure, or quality, it can impact the compressor’s operation and performance. Inadequate water supply can lead to inadequate lubrication, reduced cooling capacity, and increased wear on components.
- Water Source Availability: The availability of a suitable water source is essential for water-lubricated compressors. In certain locations or applications, accessing clean water or meeting specific water quality requirements may pose challenges. Lack of a suitable water source can limit the feasibility or effectiveness of using water-lubricated compressors.
It is important to address these potential water-related issues by implementing proper water treatment, corrosion prevention measures, regular maintenance of filtration systems, and monitoring of water quality. Adhering to manufacturer guidelines, performing regular inspections, and taking proactive measures can help mitigate these issues and ensure the reliable and efficient operation of water-lubricated compressors.
How does a water lubrication system work in air compressors?
A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:
1. Water Injection:
In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.
2. Lubrication:
As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.
3. Cooling:
The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.
4. Separation and Filtration:
After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.
5. Water Treatment:
In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.
6. Recirculation or Discharge:
Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.
By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.
editor by CX 2023-10-19