Tag Archives: electric screw

China Professional Best Price High Quality Pm VSD / VFD Rotary Screw Air Compressor Germany Air End AC Electric Stationary 7.5kw 15kw 22kw 37kw 45kw 55kw with CE & ISO wholesaler

Product Description

Brief Introduction:
Air end: Germany Technology. 30 years designed lifetime.
Motor: 100% rare earth permanent magnet motor.
Inverter: Chinese No. 1 inverter can save 30% energy.
Warranty: 5 years for the air end, and 2 years for the whole compressor.
Delivery time: 7-15 days.
After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor.
Certificate: CE/ISO9001/ASME
We offer free pipe and valves for installation and installation diagram

Product Parameters

Model	Air Flow (m³/min)				Motor Power	Noise	Outlet Diameter	Dimension	Weight
Model	7bar	8bar	10bar	13bar	kw	dB	inch	WDH (mm)	kg
YP-10A	1.1	1.0	0.85	0.7	7.5	65	G1”	960680960	280
YP-15A	1.8	1.65	1.5	1.3	11	65	G1”	10508301240	380
YP-20A	2.4	2.2	2.1	1.8	15	68	G1”	10508301240	380
YP-25A	3.1	3.0	2.7	2.3	18.5	68	G1”	12008301290	480
YP-30A	3.8	3.6	3.2	2.5	22	68	G1”	12008301290	480
YP-40A	5.3	5.0	4.3	3.6	30	69	G11/2”	130010001540	710
YP-50A	6.6	6.2	5.7	4.6	37	69	G11/2”	130010001540	710
YP-60A	8.0	7.7	6.9	6.0	45	70	G11/2”	150011601700	990
YP-75A	10.5	9.8	8.7	7.3	55	70	G11/2”	150011601700	990
YP-100A	13.6	13.0	11.3	10.1	75	72	G2”	170011801800	1300
YP-125A	16.2	15.4	13.2	11.2	90	72	DN50	185012001900	1400
YP-150A	20.8	19.5	16.5	13.7	110	73	DN65	225012602055	1560
Remarks:
1. working ambinent temperature: -5ºC-45ºC;
2. exhausting air temperature ≤ working ambinent temperature +10ºC-15ºC;
3. starting mode: Y-△;
4. exhausting oil content: <3ppm;
5. certificate: CE/ISO9001/ASME/SGS;
6. voltage: 380V/220V/230V/400V/440V/415V

Detailed Photos

Manufacturing center

Factory Quality Control Process
1.Installation inspection of the whole air compressor: check and confirm the whole machine according to the operation instructions and quality control standards. Main inspection items:
A . Confirm the nose and motor nameplates;
B . Check whether there is oil leakage in the pipeline and oil circuit of the air compressor; C . the air compressor machine screw locking inspection..
2. Rotary screw type air compressor factory test machine, heat engine: test whether the air compressor operation parameters meet the requirements of customers, including voltage, current, working pressure, exhaust volume, etc.Air compressor factory before 48 hours of thermal test, stability confirmation.
3. 24 hours online after-sales service, one-to-1 online guidance installation, debugging, troubleshooting.

OUR TEAM

Gold customers

Exhibition

Air compressor use case

Rotary Screw type air compressor packaging process
1. Screw air compressor packaging is divided into 3 layers from inside to outside:
1) The first layer of protection: spray paint on the surface of the machine to protect the surface of the machine. The fouling pull film is wrapped around the surface of the machine to protect the surface of the paint.
2) The second layer of protection: anti-collision protection of the machine. On the basis of lacquer protection, anti-collision buffer cotton is used to protect the machine against collision.
3) The third layer of protection: the case adopts the overall packaging of the non-fumigation wooden case to protect the machine during transportation.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	5 Years for The Air End, and 2 Years for The Whole
Warranty:	2 Years
Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Vertical

Customization:	Available \|

air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

How are air compressors used in refrigeration and HVAC systems?

Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:

1. Refrigerant Compression:

In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.

2. Refrigeration Cycle:

The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.

3. HVAC Cooling and Heating:

In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.

4. Air Conditioning:

Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.

5. Compressor Types:

Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.

6. Energy Efficiency:

Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.

By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.

air compressor

Can you explain the basics of air compressor terminology?

Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:

1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.

2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.

3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.

4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.

6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.

7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.

8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.

9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.

These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.

China Professional Best Price High Quality Pm VSD / VFD Rotary Screw Air Compressor Germany Air End AC Electric Stationary 7.5kw 15kw 22kw 37kw 45kw 55kw with CE & ISO wholesaler
editor by CX 2024-02-21

China best Chinese CHINAMFG Factory Price Intelligent PLC Control High Quality CE Level Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification air compressor price

Product Description

BEEST—-AIR COMPRESSOR&SOLUTION

Moair Energy Conservation Durable Two Stage Screw Air Compressor with Double Permanent Magnet Motor

1. Company background

ZheJiang CHINAMFG International Trade Co., Ltd. is the senior partner of HangZhou CHINAMFG Compressor Co., Ltd , we are committed to the sales and after-sales service of air compressors in Southeast Asia, and have stores in Indonesia.
We are the professional manufacturer of the air compressor products of various types including the permanent-magnet synchronous variable-frequency series,permanent-magnet synchronous low-pressure series,permanent-magnet sunchronous two-stage compressors series,etc.
More than 10 years of professional screw compressors manufacturing technology,bringing the international first-class permanent magnet synchronous drive and control technologies.

2. Product introduction

Equipped with an IE3 motor, the direct drive rotary screw air compressor consists of a high-accuracy screw and high-quality casting, with a wide variable range of parameters.

3.Core components

Motor

More stable: no mechanical transmission troubles
There is no gear shaft in the air compressor and the effective permanent magnet motor and the male rotor are directly connected on 1 shaft without gear drive, which can eliminate pitting of gear or hidden troubles of tooth fracture.
Without shaft coupling, 2 integrated PM motors directly drive 2 airends of the air compressor, avoiding the hidden troubles of shaft coupling failure.
More energy-savings: the airend is always in a smooth running state
The 2 stage 3 phase permanent magnet rotary gear screw air compressor of CHINAMFG is powered by 2 independent PM motors and 2 independent inverters, which is intelligently controlled such as keep the airend running at a best level-pressure point by controlling discharge pressure and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of air compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
More effective: high-efficiency permanent magnet motor and no gear drive loss.
With a motor of a high protection degree of IP54, it is more energy-saving and it can stay effective at low frequency and low speed.
More environment-friendly operation with lower noise
No noise of motor bearings, gear meshing and coupling transmission.
More structure-compact
The volume of PM motor is small and the structure is compact, which can save much space.

4.Parameters

5. Principle of energy-saving

Change the traditional induction motor with high-efficiency technology of permanent magnet rotary screw motor, thus reducing the consumption in transmission.
Powered by 2 independent PM motors and 2 independent inverters, the compressor is intelligently controlled such as keep the airend running at a best level-pressure point by controlling pressure of air flow and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
Because the gear ratio is fixed, point efficiency is emphasized in this case. That is to say, only with fixed rotary speed and rated pressure did it have the best specific power. When running in a state of variable speed and variable frequency, considering the fixed speed of gear, interstage pressure will not reach the best one. Rotational speed declining while energy consumption not declining at the same time, it is not suitable for running in variable speed and variable frequency state.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Online Service
Warranty:	One Year
Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Vertical

air compressor

What is the impact of humidity on compressed air quality?

Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

1. Corrosion:

High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

2. Contaminant Carryover:

Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

3. Decreased Efficiency of Pneumatic Systems:

Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

4. Product Contamination:

In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

5. Increased Maintenance Requirements:

Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

6. Adverse Effects on Instrumentation:

Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

air compressor

What is the energy efficiency of modern air compressors?

The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:

Variable Speed Drive (VSD) Technology:

Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.

Air Leakage Reduction:

Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.

Efficient Motor Design:

The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.

Optimized Control Systems:

Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.

Air Storage and Distribution:

Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.

Energy Management and Monitoring:

Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.

It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.

Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.

air compressor

What is the role of air compressor tanks?

Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

China best Chinese CHINAMFG Factory Price Intelligent PLC Control High Quality CE Level Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification air compressor price
editor by CX 2024-02-19

China supplier Chinese CHINAMFG Factory Price Intelligent PLC Control CE Level High Quality Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification with Good quality

Product Description

BEEST—-AIR COMPRESSOR&SOLUTION

Moair Energy Conservation Durable Two Stage Screw Air Compressor with Double Permanent Magnet Motor

1. Company background

2. Product introduction

Equipped with an IE3 motor, the direct drive rotary screw air compressor consists of a high-accuracy screw and high-quality casting, with a wide variable range of parameters.

3.Core components

Motor

More stable: no mechanical transmission troubles
There is no gear shaft in the air compressor and the effective permanent magnet motor and the male rotor are directly connected on 1 shaft without gear drive, which can eliminate pitting of gear or hidden troubles of tooth fracture.
Without shaft coupling, 2 integrated PM motors directly drive 2 airends of the air compressor, avoiding the hidden troubles of shaft coupling failure.
More energy-savings: the airend is always in a smooth running state
The 2 stage 3 phase permanent magnet rotary gear screw air compressor of CHINAMFG is powered by 2 independent PM motors and 2 independent inverters, which is intelligently controlled such as keep the airend running at a best level-pressure point by controlling discharge pressure and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of air compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
More effective: high-efficiency permanent magnet motor and no gear drive loss.
With a motor of a high protection degree of IP54, it is more energy-saving and it can stay effective at low frequency and low speed.
More environment-friendly operation with lower noise
No noise of motor bearings, gear meshing and coupling transmission.
More structure-compact
The volume of PM motor is small and the structure is compact, which can save much space.

4.Parameters

5. Principle of energy-saving

Change the traditional induction motor with high-efficiency technology of permanent magnet rotary screw motor, thus reducing the consumption in transmission.
Powered by 2 independent PM motors and 2 independent inverters, the compressor is intelligently controlled such as keep the airend running at a best level-pressure point by controlling pressure of air flow and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
Because the gear ratio is fixed, point efficiency is emphasized in this case. That is to say, only with fixed rotary speed and rated pressure did it have the best specific power. When running in a state of variable speed and variable frequency, considering the fixed speed of gear, interstage pressure will not reach the best one. Rotational speed declining while energy consumption not declining at the same time, it is not suitable for running in variable speed and variable frequency state.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Online Service
Warranty:	One Year
Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Vertical

air compressor

Can air compressors be used for gas compression and storage?

Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

Gas Compression:

Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

Gas Storage:

Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

Nitrogen
Oxygen
Hydrogen
Carbon dioxide
Natural gas
Refrigerant gases

It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

What are the key components of an air compressor system?

An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.

2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.

3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.

4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.

6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.

7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.

8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.

9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.

10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.

These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.

China supplier Chinese CHINAMFG Factory Price Intelligent PLC Control CE Level High Quality Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification with Good quality
editor by CX 2024-02-18

China factory Screw Air Compressor Oil Free Portable Water Lubrication Oil-Less Machines Industrial Equipment 40 Bar Rotary Electric Head Sale Transmission Rotary Compressor air compressor price

Product Description

Screw Air Compressor Oil free portable water lubrication oil-less machines industrial equipment 40 bar rotary electric head sale transmission rotary compressor

Main uses and guarantees:

Energy saving: energy saving more than 15% compared with dry oil-free compressor.
Environment protection: no using any lubricate oil to avoid environment pollution.
Reliability: absolutely guarantee oil-free.

Because the purified water takes part into the compressing process to seal, cool and lubricate, it increases efficiency. With the same motor power, comparing with dry oil-free air compress, there is 15% more air production of oil-free screw air compressor of water lubrication, it reduces the energy consumption greatly. The consumption material of oil-free screw air compressor is only water, air filter and water filter, the maintenance cost is very low.

100% oil-free compressed air, 100% purified compressed air, 100% no oil pollution risk.

In the process of food and drink industry, medical industry, packing industry, electronic manufacture, painting industry, powder coating industry and textile manufacturing, it must avoid any risk of oil pollution, otherwise it would cause serious consequences such as manufacture damages and stop, brand and credit losing. CMN oil-free screw air compressor takes water for lubrication, there is not any lubricate oil in the air end, and at the meantime, because the purified water clean the air, the compressor air is absolutely clear and not any pollution.

Guarantee: High precision, high wear resistance, low noise, smooth and steady, high strength

Our OEM/ODM company provides you what best matches your needs

Our product can be adapted. Please give us the required model name so we can provide you the most accurate quotation.

This chart if for reference, if you need different features, provide us all relevant details for your project and we will be glad to help you finding the product matching your need at the best quality with the lowest price.

Please note the price and the MOQ may vary regarding the product you chose: do not hesitate to contact us to know more!

SPECIFICATIONS FOR 25 TON CRAWLER EXCAVATOR
Engine	Engine model	Kw/rpm	135.5/2150
	No. of cylinders	Kw/rpm	637/1800
	Net Power	L	6.494
Main performance parameters	Main performance parameters	km/h	5.9/4.0
	Travel speed (max. & min.)	°	<=35
	Max. Gradeability	rpm	11.3
Hydraulic system	Hydraulic system	KPa	50.1
	Main pump	KN	161
	Rate flow	KN	125

Main Features

1) Simple structure in linear type ,easy in installation and maintation.
2) Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts.
3) High pressure double crank to control the die opening and closing.
4) Running in a high automatization and intellectualization,no pollution
5) Apply a linker to connect with the air conveyor ,which can directly inline with filling machine .

company information

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Oil-less
Power Source:	AC Power
Installation Type:	Stationary Type
Transport Package:	Wooden Case
Trademark:	EPT
Origin:	Zhejiang China

Samples:	US$ 9999/Piece 1 Piece(Min.Order) \| Request Sample

air compressor

How Do You Ensure Proper Water Lubrication in Air Compressors?

Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:

Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.

By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.

air compressor

How Are Water-Lubricated Air Compressors Used in Automotive Applications?

Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:

Tire Inflation:

Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.

Painting and Finishing:

Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.

Brake and Suspension Systems:

Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.

Diagnostic and Testing Equipment:

Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.

Overall, water-lubricated air compressors play a significant role in various automotive applications, including tire inflation, painting and finishing, brake and suspension systems, and diagnostic and testing equipment. Their use helps ensure efficient and reliable operation, improved productivity, and high-quality results in automotive service, repair, and manufacturing processes.

air compressor

Can Water-Lubricated Air Compressors Be Used in Medical Applications?

Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:

Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.

While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.

China factory Screw Air Compressor Oil Free Portable Water Lubrication Oil-Less Machines Industrial Equipment 40 Bar Rotary Electric Head Sale Transmission Rotary Compressor air compressor price
editor by CX 2024-02-10

China Standard Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13bar with Ce air compressor CHINAMFG freight

Product Description

Model	LGPM-10HP	LGPM-15HP	LGPM-20HP	LGPM-30HP	LGPM-50HP	LGPM-60HP
Motor Power(KW)	7.5	11	15	22	37	45
Capacity/Pressure (m3/min/MPa)	1.2/0.7	1.71/0.7	2.3/0.7	3.8/0.7	6.4/0.7	8.5/0.7
	1.1/0.8	1.65/0.8	2.25/0.8	3.6/0.8	6.2/0.8	8.0/0.8
	0.9/1.0	1.32/1.0	1.8/1.0	3.0/1.0	5.6/1.0	7.5/1.0
	0.8/1.2	1.1/1.2	1.6/1.2	2.6/1.2	5.0/1.2	7.0/1.2
LubricLGPMing oil(L)	12	16	16	22	26	26
Noise db(A)	60-70±2	60-70±2	60-70±2	60-70±2	60-70±2	60-70±2
Length(mm)	780	1050	1050	1300	1470	1460
Width(mm)	600	700	700	850	1000	1000
Height(mm)	1571	1150	1150	1100	1380	1380
Weight(Kg)	215	335	335	465	630	825

Model	LGPM-75HP	LGPM-100HP	LGPM-125HP	LGPM-150HP	LGPM-175HP	LGPM-200HP
Motor Power(KW)	55	75	90	110	132	160
Capacity/Pressure (m3/min/MPa)	10.5/0.7	13.2/0.7	16.2/0.7	21.0/0.7	24.6/0.7	31.0/0.7
	10.0/0.8	13.0/0.8	15.8/0.8	20.0/0.8	23.0/0.8	30.0/0.8
	8.5/1.0	10.9/1.0	14.0/1.0	18.0/1.0	21.0/1.0	26.0/1.0
	7.6/1.2	9.8/1.2	12.8/1.2	16.0/1.2	18.8/1.2	22.0/1.2
LubricLGPMing oil(L)	54	54	72	90	90	90
Noise db(A)	70-76±2	70-76±2	70-76±2	70-76±2	70-76±2	70-76±2
Length(mm)	1900	1900	1900	2571	2571	2360
Width(mm)	1250	1250	1250	1590	1590	1610
Height(mm)	1600	1600	1600	1810	1810	1860
Weight(Kg)	1130	1230	1325	1520	1710	185

ZheJiang Compressor Import & Export Co.,Ltd. is located in the logistics capital of China, 1 of the important
birthplaces of Chinese civilization-HangZhou, ZheJiang Province.
With professinal manufacturing experience and first -class comprehensive scientific and technological strength of the talent team, as the energy-saving compressor system leader and remowed in the industry.
We specializes in R & D and sales of power frequency ,permanent magnet frequency conversion ,two -stage compressor permanent magnet frequency conversion ,low -voltage and mobile screw air compressor . With a deep industry background , one step ahead ambition .
With the professional enthusiasm for screw air compressor , team innovation , to meat the challenges of enterprise’s
own determination and the rigorous attitude of excellence,products are strictly in accordance with IOS 9001 international quality procedures,to provide customers with energy -saving and reliable products .
We warmly welcomes people from all around the world to visit the company to guide the establishment of a wide range of business contacts and cooperation .
Choosing ZheJiang Compressor Import & Export Co.,Ltd.is to choose quality and service ,choose culture and taste ,choose a permanent and trustworthy partner !

RFQ:

Q1: Are you factory or trade company?
A1: We are factory. Please check Our Company Profile.

Q2: What the exactly address of your factory?
A2: Xihu (West Lake) Dis. Innovation Park, Zaoyuan Town, HangZhou, ZheJiang , China

Q3: Warranty terms of your machine?
A3: 18 months warranty for the machine,technical support according to your needs.

Q4: Will you provide some spare parts of the machines?
A4: Yes.

Q5: How long will you take to arrange production?
A5: Deliver standard goods within 30days, Other customized goods is TBD.

Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Oil-less
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Horizontal
Structure Type:	Closed Type
Installation Type:	Stationary Type

Customization:	Available \|

air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.

The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:

Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.

It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.

air compressor

Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

1. Occupational Safety and Health Administration (OSHA) Regulations:

OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

2. Environmental Protection Agency (EPA) Regulations:

The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

3. International Organization for Standardization (ISO) Standards:

The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

4. Manufacturer Guidelines and Recommendations:

In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

air compressor

How Do Water-Lubricated Air Compressors Compare to Oil-Lubricated Ones?

Water-lubricated air compressors and oil-lubricated air compressors have distinct differences in terms of lubrication method, performance, maintenance, and environmental impact. Here is a detailed comparison between the two:

	Water-Lubricated Air Compressors	Oil-Lubricated Air Compressors
Lubrication Method	Water is used as the lubricant in water-lubricated compressors. It provides lubrication and heat dissipation.	Oil is used as the lubricant in oil-lubricated compressors. It provides lubrication, sealing, and heat dissipation.
Performance	Water lubrication offers efficient heat dissipation and cooling properties. It can effectively remove heat generated during compressor operation, preventing overheating and prolonging the compressor’s lifespan. Water lubrication can be suitable for applications where high heat generation is a concern.	Oil lubrication provides excellent lubrication properties, ensuring smooth operation and reduced friction. It offers good sealing capabilities, preventing air leakage. Oil-lubricated compressors are often preferred for heavy-duty applications that require high pressure and continuous operation.
Maintenance	Water lubrication generally requires less maintenance compared to oil lubrication. Water does not leave sticky residues or deposits, simplifying the cleaning process and reducing the frequency of lubricant changes. However, water lubrication may require additional measures to prevent corrosion and ensure proper water quality.	Oil lubrication typically requires more maintenance. Regular oil changes, filter replacements, and monitoring of oil levels are necessary. Contaminants, such as dirt or moisture, can adversely affect oil lubrication and require more frequent maintenance tasks.
Environmental Impact	Water lubrication is more environmentally friendly compared to oil lubrication. Water is non-toxic, biodegradable, and does not contribute to air or water pollution. It has a lower environmental impact and reduces the risk of contamination in case of leaks or spills.	Oil lubrication can have environmental implications. Oil leaks or spills can contaminate the environment, including air, soil, and water sources. Used oil disposal requires proper handling to prevent pollution. Oil-lubricated compressors also release volatile organic compounds (VOCs) into the air, contributing to air pollution.

In summary, water-lubricated air compressors excel in efficient heat dissipation, require less maintenance, and have a lower environmental impact. On the other hand, oil-lubricated air compressors offer excellent lubrication properties and are suitable for heavy-duty applications. The choice between water and oil lubrication depends on specific requirements, operating conditions, and environmental considerations.

China Standard Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13bar with Ce air compressor CHINAMFG freight
editor by CX 2024-02-03

China manufacturer Low Noise Oil Free Air Compressor 132kw Rotary Electric Screw Air Compressor portable air compressor

Product Description

HY(V)-Z Series Medium Voltage Permanent Magnet Variable Frequency Screw Air Compressor

01.Advanced Medium Voltage Dual Stage Mainframe
1. Two-stage integrated design, oil mist spray cooling is used between stages, which reduces the temperature of the air, and the compression process is close to the most energy-saving isothermal compression. In principle, two-stage compression saves 5%-8% of energy compared to single-machine compression ;
2. It is suitable for the compression ratio matching of medium voltage , the leakage in the main engine is small, and the volumetric efficiency is high;
3. The bearing adopts imported heavy-duty bearing, which makes the force of the rotor better; the two-stage rotors are HY iven by helical gears respectively, so that each stage of the rotor has the best linear speed;
4. The third-generation asymmetric rotor technology, the tooth surface is processed by the German KAPP rotor grinder, creating a high-precision rotor, which is the first guarantee for the high efficiency and stability of the host.

02.High efficiency permanent magnet synchronous motor
1. IP54 protection grade, which is more stable and reliable than IP23 in harsh environment;
2. Low temperature rise design, higher efficiency, and extended the service life of the motor;
3. Use ceramic plated bearings to completely eliminate the influence of shaft current on bearings;
4. It is made of rare earth permanent magnet materials, with large torque and small current during startup and operation;
5. With reasonable magnetic field design and magnetic density distribution, the working frequency range of energy-saving motors is wider and the operating noise is low;
6. Cooperating with the operation of the frequency converter, the frequency conversion soft start is realized, which avoids the strong mechanical impact of the machine and equipment when the motor is started at full pressure, and is conducive
to protecting the mechanical equipment, reducing equipment maintenance and improving the reliability of the equipment.

03 . Special valve group
1. Intake valve: It adopts a special normally closed butterfly valve for medium voltage , with a non-return function, stable operation, high precision of air volume control, built-in noise reduction design, low cavitation noise and long service life;
2. Minimum pressure maintenance valve: special valve for medium voltage , high pressure resistance, high temperature resistance, accurate opening pressure, ensuring stable pressure in the barrel, ultra-fast return to seat, strong sealing, ensuring no backflow of gas, low pressure loss and high efficiency ;
3. Temperature control valve: The unit is equipped with a mixed-flow temperature control valve to ensure that the unit is more convenient to start in a low temperature environment, and to ensure the oil supply of the unit at any time; by controlling the oil supply temperature of the main engine to ensure that the unit is in the best performance state;
4. Oil cut-off valve: special normally closed valve for medium voltage , controlled by the exhaust pressure of the machine head. When starting up, the valve opens quickly to ensure that the compressor is lubricated and warmed up as soon as possible; when shutting down, the valve prevents oil from being ejected from the intake end.

04.Advanced and reliable electric control system
1. Large-size color LCD touch screen, with good man-machine communication interface, touch screen with anti-mistouch and sleep function;
2. It adopts double frequency conversion system, which is more energy-saving. The frequency converter and the motor are perfectly matched, and the low frequency and high torque can output 180% of the rated torque;
3. According to the characteristics of medium voltage, a special program is developed, with multiple pressure sensors and multiple temperature sensors, which can comprehensively detect the operating status of the unit, and automatically control the machine status without special care;
4. Configure the Internet of Things, you can check the operating status of the unit on the mobile phone;
5. Independent air duct design, suitable for various working conditions.

05.Silent centrifugal fan
1. Adopt centrifugal fan, brand-new separate radial cooling fan design, with special cooler, better cooling effect and more energy saving;
2. Compared with axial flow fans, centrifugal fans have higher wind pressure and lower noise;
3. Using variable frequency fan control, the oil temperature is constant, prolonging the service life of lubricating oil;
4. Due to the high wind pressure, the cooler and the filter are less likely to be blocked.

06.High quality triple filter

1. The filtration area of the air filter exceeds 150% of the normal requirement, the inlet pressure loss is low, and the energy efficiency is good;2. The oil filter adopts a full-flow built-in pressure-bearing oil filter suitable for medium voltage conditions. The rated processing capacity of the oil filter is 1.3 times the circulating oil volume. The imported filter material and the design scheme of large margin are selected, which has high filtration precision and good durability.
3. The oil is divided into special customized oil, which is designed and developed for medium-pressure working conditions, with wide applicable pressure range, good separation effect and low operating pressure loss; imported glass fiber material is selected;
4. The design of the 3 filter positions is reasonable, the maintenance is convenient, and the downtime is reduced.

07.High quality and efficient coupling
1. The coupling is a torsional elastic coupling with a failure protection function, which can effectively damp and reduce the vibration and impact generated during operation;
2. The elastic body is only under pressure and can bear a larger load, and the drum-shaped teeth of the elastic body can avoid stress concentration.

Overall energy saving of products

Compared with power frequency air compressor, energy-saving variable frequency air compressor has practical significance.
1. The pressure control of the inverter air compressor is accurate. It can quickly respond to pressure changes, adjust the speed of the permanent magnet motor, control the pressure fluctuation range within 0.1bar, stabilize the pipe network pressure, provide the necessary air volume with the most reasonable power, and reduce excess energy consumption.
2. The variable frequency air compressor adopts the method of variable frequency starting, which eliminates the CHINAMFG current of the star-delta starting, and starts smoothly. Reduce the starting power, reduce the impact on the grid and equipment, and reduce equipment operating noise.
3. The frequency conversion control is more excellent than the ordinary throttling control. The adjustment range of the flow rate is larger, and with the high-efficiency permanent magnet motor, the energy saving effect is more significant at low percentage flow rate.
4. Most of the cost in the life cycle of the air compressor is generated by the electricity it consumes. The power consumption of the compressor is closely related to the air used on site. The inverter air compressor can not only ensure smooth and guaranteed production, but also save considerable electricity bills and achieve a CHINAMFG situation for the enterprise.

Energy consumptionMaintenance cost
Purchase cost
Energy consumption-Maintenance cost
Purchase cost energy conservation

Product application scenarios
Mining equipment: used for high-pressure blasting mining, HY iving all kinds of pneumatic machinery.

Baling machine: the air compressor is used in the pneumatic baling machine. After compressing the air, the piston of the cylinder is pressed down to HY ive the vibrator to move quickly, so that the overlapping part of the packing belt has a hot-melt effect.

Product case

An oil field borders the CHINAMFG Sea in the East, the central ZheJiang Plain in the west, ZheJiang Province in the southeast, and the junction of ZheJiang and HangZhou in the north. It spans 25 districts, cities and counties in ZheJiang , HangZhou and ZheJiang provinces. The exploration and development construction began in January 1964, with a total exploration and development area of 18716 square meters. The oil headquarters is located in ZheJiang Xihu (West Lake) Dis. New Area, the key development and opening-up construction area of the national “Eleventh Five Year Plan”. It is 190 kilometers away from ZheJiang , 40 kilometers away from ZheZheJiang ngang and 70 kilometers away from ZheJiang International Airport. It has a superior geographical location, developed sea, land and air transportation and convenient traffic. It is an important part of the CHINAMFG rim economic circle. HY -45z from CHINAMFG company is mainly used for pipeline purging and gas supply.

M edium voltage direct-coupled CHINAMFG

HY-Z	Working pressure		Capacity		Power		NOise	Air outlet	Net weight
	bar	Psig	(m3/min)	cfm	kW	hp	dB	Pipe diameter
HY-18Z	20	291	1.7	61	18	25	65 ±3	G3/4″	868
	25	364	1.7	61	18	25	65 ±3	G3/4″	868
	30	437	1.7	61	18	25	65±3	G3/4″	868
HY-22Z	20	291	2.1	74	22	30	65±3	G3/4″	900
	25	364	2.1	74	22	30	65±3	G3/4″	900
	30	437	2.1	74	22	30	65 ±3	G3/4″	900
	35	510	1.6	57	22	30	65±3	G3/4″	900
	40	583	1.6	57	22	30	65±3	G3/4″	900
HY-37Z	20	291	3.3	117	37	50	65 ±3	G3/4″	1340
	25	364	3.3	117	37	50	65±3	G3/4″	1340
	30	437	3.3	117	37	50	65 ± 3	G3/4″	1340
	35	510	3.0	106	37	50	65 ± 3	G3/4″	1340
	40	583	3.0	106	37	50	65±3	G3/4″	1340
HY-55Z	20	291	6.4	225	55	75	67±3	DN32	2100
	25	364	5.0	176	55	75	67±3	DN32	2100
	30	437	4.7	165	55	75	67 ±3	DN32	2100
	35	510	4.3	151	55	75	67±3	DN32	2100
	40	583	3.8	133	55	75	67 ±3	DN32	2100
HY-75Z	20	291	7.2	255	75	100	68±3	DN32	2300
	25	364	7.0	248	75	100	68±3	DN32	2300
	30	437	6.7	237	75	100	68±3	DN32	2300
	35	510	6.3	223	75	100	68±3	DN32	2300
	40	583	5.7	201	75	100	68±3	DN32	2300
HY-90Z	20	291	12.0	423	90	120	70 ±3	DN32	2800
	25	364	10.3	364	90	120	70±3	DN32	2800
	30	437	10.0	353	90	120	70 ±3	DN32	2800
	35	510	6.3	223	90	120	70±3	DN32	2800
	40	583	5.8	205	90	120	70±3	DN32	2800
HY-110Z	20	291	13.7	483	110	150	72 ±3	DN40	3000
	25	364	12.5	440	110	150	72 ±3	DN40	3000
	30	437	10.3	363	110	150	72 ±3	DN40	3000
	35	510	9.6	339	110	150	72 ±3	DN40	3000
	40	583	9.1	321	110	150	72 ±3	DN40	3000
HY-132Z	20	291	16.3	576	132	175	74 ±3	DN50	3200
	25	364	13.5	476	132	175	74±3	DN50	3200
	30	437	12.2	430	132	175	74 ±3	DN50	3200
	35	510	11.8	416	132	175	74 ±3	DN50	3200
	40	583	11.3	398	132	175	74 ±3	DN50	3200
HY-160Z	20	291	20.0	706	160	215	75 ±3	DN50	3600
HY-160Z	25	364	16.1	567	160	215	75 ±3	DN50	3600
HY-185Z	20	291	23.5	829	185	250	76±3	DN50	3800
HY-185Z	25	364	18.5	652	185	250	76±3	DN50	3800
HY-200Z	20	291	26.0	918	200	270	76±3	DN50	4800
	25	364	22.9	809	200	270	76±3	DN50	4800
	30	437	22.2	783	200	270	76 ±3	DN50	4800
HY-200ZW	20	291	30.2	1067	220	300	78 ±3	DN65	5000
	25	364	25.8	911	220	300	78 ±3	DN65	5000
	30	437	23.2	819	220	300	78±3	DN65	5000
	35	510	22.0	776	220	300	78±3	DN65	5000
HY-250ZW	20	291	34.2	1207	250	350	78±3	DN65	5500
	25	364	29.1	1026	250	350	78 ±3	DN65	5500
	30	437	27.5	972	250	350	78±3	DN65	5500
	35	510	25.2	888	250	350	78±3	DN65	5500
	40	583	22.8	804	250	350	78±3	DN65	5500
HY-280ZW	20	291	37.7	1330	280	375	80±3	DN65	5800
	25	364	34.0	1200	280	375	80±3	DN65	5800
	30	437	30.0	1060	280	375	80±3	DN65	5800
	35	510	27.3	965	280	375	80±3	DN65	5800
	40	583	25.0	881	280	375	80±3	DN65	5800
HY-315ZW	30	437	33.7	1189	315	422	80±3	DN65	6400
	35	510	29.8	1053	315	422	80±3	DN65	6400
	40	583	27.1	958	315	422	80±3	DN65	6400

CHINAMFG compressor product parameter table follows
1 The exhaust gas volume value is the gas volume flow rate in the following state (temperature: 32°C, atmospheric pressure: 101.325KPa)
2. Pressure value after exhaust pressure check valve
3. The noise value is the value in the anechoic chamber, test tolerance: 3dB(A)

Medium voltage permanent magnet variable frequency CHINAMFG

HY(V)-Z	Working pressure		Capacity		Power		Noise	Air outlet	Net weight
HY(V)-Z	bar	psig	(m3/min)	cfm	kW	hp	dB	Pipe diameter
HYV-55Z	20	291	3.8-6.4	134-226	55	75	67±3	DN32	2200
	25	364	3.6-6.0	127-212	55	75	67±3	DN32	2200
	30	437	3.1-5.2	109-184	55	75	67±3	DN32	2200
	35	510	2.6-4.3	92-152	55	75	67±3	DN32	2200
	40	583	2.3-3.8	81-134	55	75	67±3	DN32	2200
HYV-75Z	20	291	4.6-7.7	162-272	75	100	68±3	DN32	2400
	25	364	4.5-7.5	159-265	75	100	68±3	DN32	2400
	30	437	4.0-6.7	141-237	75	100	68±3	DN32	2400
	35	510	3.8-6.3	134-222	75	100	68±3	DN32	2400
	40	583	3.0-5.0	106-177	75	100	68±3	DN32	2400
HY-90Z	20	291	6.7-11.2	237-396	90	120	70±3	DN32	2800
	25	364	6.2-10.3	219-364	90	120	70±3	DN32	2800
	30	437	6.0-10.0	212-353	90	120	70±3	DN32	2800
	35	510	4.1-6.8	145-240	90	120	70±3	DN32	2800
	40	583	3.8-6.3	134-222	90	120	70±3	DN32	2800
HYV-110Z	20	291	8.2-13.6	290-480	110	150	72±3	DN40	3100
	25	364	7.5-12.5	265-441	110	150	72±3	DN40	3100
	30	437	6.5-10.8	230-381	110	150	72±3	DN40	3100
	35	510	5.8-9.6	205-339	110	150	72±3	DN40	3100
	40	583	5.5-9.1	194-321	110	150	72±3	DN40	3100
HYV-132Z	20	291	10.1-16.8	357-593	132	175	74±3	DN40	3300
	25	364	9.0-15.0	318-530	132	175	74±3	DN40	3300
	30	437	7.9-13.1	279-463	132	175	74±3	DN40	3300
	35	510	7.1-11.8	251-417	132	175	74±3	DN40	3300
	40	583	6.8-11.3	240-399	132	175	74±3	DN40	3300
HYV-160Z	20	291	9.6-16.0	339-565	160	215	75±3	DN50	3800
	25	364	10.0-16.6	353-586	160	215	75±3	DN50	3800
	30	437	9.8-16.3	346-576	160	215	75±3	DN40	3700
	35	510	9.4-15.6	332-551	160	215	75±3	DN50	3800
	40	583	8.3-13.8	293-487	160	215	75±3	DN40	3700
HYV-185Z	20	291	14.1-23.5	498-830	185	250	76±3	DN50	4000
HYV-185Z	25	364	11.7-19.5	413-689	185	250	76±3	DN50	4000
HYV-200Z	20	291	15.6-26.0	551-918	200	270	76±3	DN50	4200
	25	364	13.7-22.9	484-809	200	270	76±3	DN50	4200
	30	437	13.3-22.2	470-784	200	270	76±3	DN50	4200
HYV-220ZW	20	291	17.8-29.7	629-1049	220	300	78±3	DN65	5000
	25	364	15.5-25.8	547-911	220	300	78±3	DN65	5000
	30	437	13.9-23.2	491-819	220	300	78±3	DN65	5000
	35	510	13.2-22.0	565-777	220	300	78±3	DN65	5000
	40	583	12.2-20.3	431-717	220	300	78±3	DN65	5000
HYV-250ZW	20	291	20.5-34.2	724-1208	250	350	78±3	DN65	5700
	25	364	17.5-29.1	618-1571	250	350	78±3	DN65	5700
	30	437	16.5-27.5	583-971	250	350	78±3	DN65	5700
	35	510	15.1-25.2	533-890	250	350	78±3	DN65	5700
	40	583	13.7-22.8	484-805	250	350	78±3	DN65	5700
HYV-280ZW	20	291	22.6-37.7	798-1331	280	375	80±3	DN65	6000
	25	364	20.4-34.0	720-1201	280	375	80±3	DN65	6000
	30	437	18.0-30.0	636-1059	280	375	80±3	DN65	6000
	35	510	16.4-27.3	579-964	280	375	80±3	DN65	6000
	40	583	15.0-25.0	530-883	280	375	80±3	DN65	6500

4. Please consult our company for use in harsh working conditions such as high temperature, high humidity, high cold and high dust
5. Dimensions and weight of the whole machine are subject to change without prior notice
5. Please do not use compressed air directly for medical equipment inhaled by the human body

FAQ

Q1: What is the rotor speed for the air end?
A1: 2980rmp.

Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)

Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).

Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.

Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.

Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.

Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.

Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.

Q9: Do you have spare parts in stock?
A9: Yes, we do.

Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Provide After-Sell Sevice
Warranty:	18months
Lubrication Style:	Oil-free
Cooling System:	Air Cooling
Cylinder Position:	Vertical
Structure Type:	Closed Type

Customization:	Available \|

air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

air compressor

Can Water-Lubricated Compressors Be Integrated into Existing Systems?

Yes, water-lubricated compressors can be integrated into existing systems, but certain considerations need to be taken into account. Here’s a detailed explanation of integrating water-lubricated compressors into existing systems:

Space and Compatibility:

Physical Space: Before integrating a water-lubricated compressor into an existing system, it’s important to assess the available physical space. Water-lubricated compressors may require additional components such as water pumps, filters, and separators, which need to be accommodated within the existing system layout.
Compatibility: Compatibility between the water-lubricated compressor and the existing system is crucial. Factors such as pressure ratings, flow rates, electrical requirements, and control systems should be evaluated to ensure a seamless integration. It may be necessary to make modifications or upgrades to the existing system to achieve compatibility.

Water Supply:

Water Source: Integrating a water-lubricated compressor requires a suitable water source. The availability of a clean and reliable water supply should be assessed. The water source can be from a municipal water supply, a well, or other water storage systems depending on the specific requirements of the compressor.
Water Treatment: If the existing water supply does not meet the necessary quality standards for the water-lubricated compressor, water treatment systems may need to be installed. Water treatment can involve filtration, softening, or chemical treatment to ensure the water is clean and suitable for lubrication.

Installation and Configuration:

Professional Installation: Integrating a water-lubricated compressor into an existing system typically requires professional installation. Qualified technicians or engineers with experience in water-lubricated compressors should handle the installation process to ensure proper configuration and alignment with the existing system.
Piping and Connections: The installation may involve connecting the water-lubricated compressor to the existing piping system. Proper sizing, materials, and connections should be used to maintain the integrity of the system and prevent leaks or pressure losses.

System Performance and Optimization:

System Evaluation: After integrating the water-lubricated compressor, it’s important to evaluate the overall performance of the system. This includes assessing the compressor’s efficiency, lubrication effectiveness, cooling capacity, and any potential impacts on the existing components.
System Adjustments: Depending on the findings of the system evaluation, adjustments or fine-tuning may be necessary to optimize the performance of the integrated water-lubricated compressor. This can involve adjusting operating parameters, control settings, or making additional modifications to enhance system efficiency and reliability.

Overall, integrating water-lubricated compressors into existing systems is possible with proper planning, evaluation, and professional installation. Considering factors such as space availability, compatibility, water supply, installation requirements, and system optimization will help ensure a successful integration and the effective operation of the water-lubricated compressor within the existing system.

air compressor

Advantages of Using Water as a Lubricant in Air Compressors

Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:

Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.

Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.

China manufacturer Low Noise Oil Free Air Compressor 132kw Rotary Electric Screw Air Compressor portable air compressor
editor by CX 2024-01-22

China Custom Industrial Stationary Similar CHINAMFG Rand CHINAMFG 7 8 10 Bar Medical Oil Free Electric Direct Driven Pmsm Pm VSD Rotary Screw Type Air Compressor with high quality

Product Description

Germany Technology Industrial Silent Oil-free Electrical Rotary Oil Free Screw Air Compressor

Water-lubricated Oil-free Screw Air Compressor Advantages

1.Clean air 100% oil-free

2.Use water instead of oil, higher cooling efficiency and compression efficiency

3.Optimal isothermal compression

4.Powerful MAM microcomputer controller and touch screen

5.Reasonable Structure, with perfect balancing

6.Components made of anti-rust and anti-corrosion materials ensure the durability

7.Significant energy saving, environmental-friendly and pollution-free

8.Designed especially for medical, pharmacy, instrument, coating, chemical industry and food processing, etc.

Water lubricated oil free compressor-technical parameters:

Model	Work pressure	Capacity	Power	Noise	Inlet and outlet diameters of cooling water	Water inlet & outlet T/H	Lubricating water L	Dimensions	Weight	Air outlet diameter
WZS-06PMA	8.5	0.3~0.78	5.5	57	3/4″	1.5	10	800x800x1100	460	3/4″
	10.5	0.2~0.65
WZS-08PMA	8.5	0.35~1.17	7.5	57	3/4″	2	10	800x800x1100	510	3/4″
	10.5	0.3~1.05
	12.5	0.24~0.81
WZS-11PMA	8.5	0.54~1.72	11	60	1″	2.5	26	1200x800x1300	620	3/4″
	10.5	0.45~1.42
	12.5	0.35~1.10
WZS-15PMA	8.5	0.75~2.43	15	60	1″	3.5	26	1200x800x1300	670	1″
	10.5	0.65~2.17
	12.5	0.6~1.85
WZS-18PMA	8.5	0.9~3.13	18.5	63	1″	4	30	1400x1000x1520	730	1″
	10.5	0.9~2.82
	12.5	0.6~2.05
WZS-22PMA	8.5	1.1~3.62	22	63	1 1/2″	5	30	1400x1000x1520	780	1″
	10.5	0.97~3.21
	12.5	0.85~2.78
WZS-30PMA	8.5	1.55~5.12	30	66	1 1/2″	7	40	1500x1150x1500	1150	1 1/2″
	10.5	1.255~4.43
	12.5	1.1~3.63
WZS-37PMA	8.5	1.91~6.30	37	66	1 1/2″	9	40	1500x1150x1500	1200	1 1/2″
	10.5	1.60~5.33
	12.5	1.42~4.77
WZS-45PMA	8.5	2.50~8.30	45	68	1 1/2″	10	90	1800x1300x1750	1490	2″
	10.5	1.91~6.30
	12.5	1.70~5.56
WZS-55PMA	8.5	3.0~9.76	55	69	1 1/2″	12	100	1800x1300x1750	1570	2″
	10.5	2.60~8.55
	12.5	2.30~7.67
WZS-75PMA	8.5	3.95~13.00	75	72	1 1/2″	18	100	1800x1300x1750	1750	2″
	10.5	3.40~11.50
	12.5	3.0~9.70
WZS-90PMA	8.5	5.0~16.60	90	73	1 1/2″	20	120	2200x1550x1800	2450	2 1/2″
	10.5	4.30~14.66
	12.5	3.72~12.60
WZS-110PMA	8.5	6.0~19.97	110	77	1 1/2″	24	120	2200x1550x1800	2580	2 1/2″
	10.5	5.0~16.66
	12.5	4.65~15.56
WZS-132PMA	8.5	6.75~22.52	132	77	2″	30	120	2200x1550x1800	2700	2 1/2″
	10.5	6.0~19.97
	12.5	5.07~16.90
WZS-160PMA	8.5	8.5~28.11	160	79	3″	35	160	3000x1800x2100	3900	3″
	10.5	706~25.45
	12.5	6.7~22.52
WZS-185PMA	8.5	10~33.97	185	79	3″	38	160	3000x1800x2100	4050	3″
	10.5	8.72~29.00
	12.5	7075~25.210
WZS-200PMA	8.5	11.2~36.75	200	80	4″	42	200	3100x1850x2100	4200	4″
	10.5	9.68~32.78
	12.5	9.2~29.24
WZS-220PMA	8.5	12.2~39.67	220	80	4″	47	200	3100x1850x2100	4400	4″
	10.5	11.2~36.75
	12.5	9.0~29.63
WZS-250PMA	8.5	13.5~44.78	250	80	4″	53	200	3100x1850x2100	4800	4″
	10.5	12.3~39.67
	12.5	10.2~33.97

Wan CHINAMFG Certification

Wan CHINAMFG Exhibition

FAQ

1. OEM/ODM, or customer’ s logo printed is available?

Yes, OEM/ODM, customer’s logo is welcomed.

2. Delivery date?
Usually 5-25 working days after receiving deposit, specific delivery date based on order quantity.

3. What’s your payment terms?

Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, other payment terms also can be discussed based on our cooperation.

4. How to control your quality?

We have professional QC team, control the quality during the mass production and inspect the products before shipping.

5. If we don’ t have shipping forwarder in China , would you do this for us?

We can offer you best shipping line to ensure you can get the goods timely at best price.

6. I never come to China before , can you be my guide in China?

Sure , I’m glad to be your guide because our company directly located in ZheJiang , where is the most famous city in China, if you want to come China then we are happy to provide you one-stop service, such as booking ticket, picking up at the airport, booking hotel, accompany visiting factory. It gonna make you an unforgettable memory.

MARKETING NETWORK
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	24/7 Service Support
Warranty:	Unit 1 Year, Air End 2 Years
Lubrication Style:	Oil-free

Customization:	Available \|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

air compressor

Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?

Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:

Water Quality:

Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.

Water Treatment Methods:

Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.

Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.

Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:

Initial Investment:

Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.

air compressor

Are Water Lubrication Air Compressors More Environmentally Friendly?

Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:

Non-toxic and biodegradable: Water is a natural substance that is non-toxic and biodegradable. It does not contain harmful chemicals or additives that can pollute the air or water systems. When water lubricants are used in air compressors, there is a reduced risk of environmental contamination.
Reduced air pollution: Traditional lubricants, such as oils or synthetic lubricants, can release volatile organic compounds (VOCs) into the air during operation. VOCs contribute to air pollution and can have detrimental effects on human health and the environment. Water lubrication eliminates the release of VOCs, resulting in improved air quality and reduced air pollution.
Minimized water pollution: Water lubrication does not introduce additional pollutants into water systems. Unlike oils or synthetic lubricants, water does not leave behind harmful residues or contaminants that can contaminate water sources. This helps to protect aquatic ecosystems and maintain water quality.
Energy efficiency: Water lubrication can contribute to energy efficiency in air compressors. Water has excellent heat transfer properties, allowing for efficient dissipation of heat generated during compressor operation. By effectively managing heat, water lubrication helps to reduce energy consumption and improve overall compressor efficiency.
Sustainable resource: Water is a renewable resource that is readily available in nature. Unlike oil or synthetic lubricants, which require extraction and processing, water can be sourced sustainably. This reduces the reliance on finite resources and promotes a more sustainable approach to lubrication in air compressors.

Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.

China Custom Industrial Stationary Similar CHINAMFG Rand CHINAMFG 7 8 10 Bar Medical Oil Free Electric Direct Driven Pmsm Pm VSD Rotary Screw Type Air Compressor with high quality
editor by CX 2024-01-11

China supplier Low Pressure Industrial Electric Oil Free Small Silent Rotary Screw Air Compressor 7.5kw 10HP Price on Sale air compressor price

Product Description

Product Paramenters
Product Details
Related Products

Factory show

FAQ

Q1: Do you supply only screw air compressor?

A1:Hi friend, we can supply all the machines for Blowing-Filling-Packaging production line including 5 gallon filling machine ,beverage filling machine, bottle blowing machine, high pressure air compressor, water purification euipment and other related machines.

Q2:Are you a factory ?
I have to say we are not a factory but we have stable cooperated factories. We are familiar with each other and they can meet all our needs. Comparing to factory, we are more flexible, we have a strong chain of suppliers, Which can provide need all kinds of customers’ need.

Q3: If you are not factory ,how do you control the quality and price?
As the agent of the manufacturer, we have cooperated with the factory for many years, so we can guarantee the quality of products, and we have exclusive price, so as to ensure that we can give customers a competitive price.

Q4: Can you help us about technical problem?
We have been engaged in this industry for more than 10 years, and we have experienced engineers who can provide customers technical guidance and help for free.

Q5: Can you supply original parts in the future?
Yes ,we have stock of original parts from factory directly ,which can also be given base on good price. Enough stock can ensure our delivery faster.

After-sales Service:	Online
Warranty:	1 Year
Lubrication Style:	Oil-less
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Vertical

Customization:	Available \|

air compressor

Can Water-Lubricated Air Compressors Be Used in Cold Climates?

Water-lubricated air compressors can be used in cold climates, but there are certain considerations and precautions to keep in mind. Here’s a detailed explanation of using water-lubricated air compressors in cold climates:

Freezing of Water:

Potential for Freezing: In cold climates, the water used for lubrication in water-lubricated compressors can freeze, which can cause operational issues and damage to the equipment. Freezing can occur in the water supply lines, lubrication system, or water jackets if the temperature drops below the freezing point of water.
Water Temperature: It is important to ensure that the water temperature remains above freezing throughout the compressor system. This can be achieved by using insulation, heat tracing, or heaters to maintain adequate water temperature. Monitoring the water temperature and implementing appropriate heating measures are crucial to prevent freezing-related problems.

Protection and Insulation:

Protecting External Components: External components of water-lubricated compressors, such as valves, fittings, and pipes, may be exposed to cold temperatures. Insulating these components can help prevent freezing and ensure their proper functioning. Insulation materials, such as foam wraps or heat tapes, can be used to provide thermal protection.
Water Supply Lines: Water supply lines that feed the compressor should be properly insulated and protected from freezing temperatures. Insulation can help maintain the water temperature and prevent freezing within the supply lines. Additionally, measures such as burying the supply lines below the frost line or using heat tracing cables can offer further protection against freezing.

Alternative Lubrication Methods:

Oil-Lubricated Compressors: In extremely cold climates, where freezing is a significant concern, using oil-lubricated compressors instead of water-lubricated ones may be a more practical option. Oil-based lubrication systems are less prone to freezing and can provide reliable operation in colder temperatures. However, it is important to consider the specific requirements and limitations of oil-lubricated compressors for the intended application.

Manufacturer Recommendations:

Consulting the Manufacturer: It is crucial to consult the manufacturer’s guidelines and recommendations regarding the use of water-lubricated compressors in cold climates. Manufacturers may provide specific instructions, modifications, or alternative solutions to ensure the safe and efficient operation of their equipment under cold weather conditions.

By implementing proper insulation, heating measures, and following the manufacturer’s guidance, water-lubricated air compressors can be used effectively in cold climates. It is important to assess the specific requirements of the application and consider the potential challenges associated with freezing temperatures to ensure the reliable and safe operation of the water-lubricated compressor system.

air compressor

How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?

Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:

Positive Effects:

Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.

Negative Effects:

Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.

Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

China supplier Low Pressure Industrial Electric Oil Free Small Silent Rotary Screw Air Compressor 7.5kw 10HP Price on Sale air compressor price
editor by CX 2023-12-12

China Custom 55kw 75HP Motor IP54/IP55 Electric Air Compressor 7-13bar Pm VSD Screw Air Compressor air compressor repair near me

Product Description

55kW 75HP Motor IP54/IP55 Electric Air Compressor 7-13bar PM VSD Screw Air Compressor

Model: DM-75A
Free air delivery:10.1m3/min, 9.5m3/min, 8.3m3/min,7.8m3/min,
Working pressure:7bar, 8bar, 10bar, 13 bar
Screw air end rotor lobe: 5:6
Brand of screw air end: Hanbell ZheJiang
Brand of inverter: Inovance
Control: Micro PLC controller
Driven: direct
Cooling: by oil
Electric motor: 75hp 55KW, Permanent Magnet IP65 Motor, 380V/50hz/3ph or customized
Discharge temperature: less than ambient +8 ºC
Noise: less than 72 dB(A)
Air outlet size: G2″
Dimension:1600*1060*1470mm
Weight: 950kg

DM Series Permanent Magnet Variable Frequency Screw Compressor

Permanent magnet Direct Screw Air End
It is a unique new design, which combines the permanent magnet motor and the speed control frequency converter. It couples with the high quality air end, which shows the advanced CHINAMFG technology.
It can provide the unique energy-saving effect and super reliability. There is no motor bearing. The screwing compressor is driven by the permanent magnet motor. There is no consider about the attrition of the gear,pulley,belt, coupling,shaft seal and the moving parts, which leads to the leak or change parts. Meanwhile, it not need to consider the calibritionfor the gear coaxial seal. The high-effect converter technique will reduce the operating costs prodigiously, which can provide you a real excellent technology.

Features Of Permanent Magnet Variable Frequency Air Compressor

Ultra-low temperature rise design, the compressor allows long-term stable operation at ultra-low frequencies; closed-loop vector control system, faster control and more precise speed regulation; the compressor unit can still maintain efficient operation when the frequency is reduced by more than 50%; the pressure is stable, and the pressure is accurately controlled The fluctuation is within 0.01Mpa.

The figure shows the comparison of several starting methods. It can be seen that the inverter starts slowly and starts more smoothly, completely avoiding the current peak.

Under the set variable frequency pressure, the unit will automatically adjust to keep the output pressure within ±0.1bar, reducing unnecessary waste (for every pressure increase by 1 bar, power consumption increases by 7%)

Why choose permanent magnet variable frequency screw air compressor?

Our permanent magnet frequency screw air comrpessor parmaters:

Model	DM-10A	DM-20A	DM-30A	DM-40A	DM-50A	DM-60A	DM-75A	DM-100A	DM-125A	DM -150A	DM -175A	DM-220A	DM-250A
capacity (m3/min)	1~ 1.3	1.7 ~4.15	2.8 ~4.15	5.2 ~5.7	4.9 ~6.9	5.9 ~8.1	7.8 ~10.3	9.5 ~13	12.5 ~16.7	15.5 ~20.8	17 ~24.1	20 ~28.8	25.8 ~33.2
Working pressure(bar)	7~13
Cooling method	air or water cooling
Discharge temperature	Environment temp +10 °C<40°C
Lubricate	4	9	18	30	30	50	50	65	65	72	72	112	112
Noise(db)	63	65	68	68	69	70	70	72	72	72	72	72	72
Driven mode	Permanent magnet synchronization
Electricity	220V/380V/415V/3PH/50HZ/60HZ
Power(kW)	7.5	15	22	30	37	45	55	75	90	110	132	160	185
Dimensions (H-W-D)	895 590 970	1062 690 1000	1330 830 1265	1330 830 1265	1500 940 1415	1500 940 1415	1600 1060 1470	2000 1120 1590	2000 1120 1590	2400 1630 1980	2400 1630 1980	2800 1828 2150	2800 1828 2150
Weight(kg)	190	236	410	520	655	730	950	1070	1221	1950	2150	3620	3920
Staring mode	Frequency conversion start

Notes:
1.A represents air-cooling type;
2.Working Environment temperature: 2ºC~45ºC;
3.Startup Mode: frenquency start
4.Work Power: 380V / 50HZ/3P 4 wire type.
5.F.A.D volume flow test is according to ASMC PTC9 or ISO1217 standard (GB/T3853)

Screw Air Compressor Features:
1.Touch screen display controller.
2.Remote control function.
3.Automatically restart after short power off.
4.All parameters of air compressor can be checked from screen disply of the controller.
5.High temperature alarm, voltage alarm, filters overtime alarm functions.

Welcome to visit our factory, we would like to have honest and warm cooperation with your company!

Project case

About us
Dehaha Compressor was founded in 1996 with over 150 skilled employees and more than 25 R&D engineers’ teams.We focus on the research & develop, manufacture and energy-saving solutions of screw air compressor to create value for customers and society.

Dehaha opened to the world since 2015, and now we have a foreign trade department with more than dozens people, serving customers around the world 24 hours. We have sales representatives who can speak English, Spanish, Portuguese, French,and Russian which makes it easier for our clients from all over the world to interact and negotiate with us.now our valued customers are over 130 countries. Germany Standard and 13 years exporting experience help us won more than 50 loyal overseas agents.

Dehaha continuously innovates product development and management to meet customers’ demand. The powerful enterprise culture and continuous innovation make CHINAMFG improved rapidly to reach the business principle “Energy Saving First, Mutual Value Shared”. The production line of CHINAMFG is consist of screw air compressor from 5.5KW to 550KW, oil free air compressor, portable air compressor, permanent magnet variable frequency air compressor, high pressure air compressor and compressed air purification equipment, etc.

Dehaha mission is to be a world-renowned high-end brand, with sustainable development, constantly improving its own value and sharing it with our customers and staff. Committed to offer our customers a silent and energy-saving manufactured products.

Exhibition

Why choose us

Packaging & Shipping

FAQ

Q1. Are you trading company or manufacture ?

A: We are professional manufacture of screw air compressor of HangZhou(Close to ZheJiang ), China, more than 24 years.

Q2. How long is the delivery time ?

A: For standard voltage ,15 working days. Non-standard ,please contact our sales.

Q3. What’s payment term ?

A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.

Q4. How about your after-sales service ?

A: 1.Provide customers with installation and commissioning online instructions.

2. Well-trained engineers available to overseas service.

3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.

Q5. How about your warranty?

A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.

Q6. Do you have any certificate ?

A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.

Q7. What about the maintenance ?

A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.

Q8. How do you control quality ?

A: 1.The raw materials are strictly inspected

2. Some key parts are imported from overseas

3.Each compressor must pass at least 5 hours of continuous testing before leaving the factory.

Q9. Do you offer OEM service ?

A: Yes.Both OEM & ODM service can be accepted.

Q10.How long could your air compressor be used?

A: Generally, more than 10 years.

After-sales Service:	Online Support
Warranty:	24months
Lubrication Style:	Lubricated

Customization:	Available \|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can air compressors be used for gas compression and storage?

Gas Compression:

Gas Storage:

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

Nitrogen
Oxygen
Hydrogen
Carbon dioxide
Natural gas
Refrigerant gases

air compressor

How are air compressors used in refrigeration and HVAC systems?

1. Refrigerant Compression:

2. Refrigeration Cycle:

3. HVAC Cooling and Heating:

4. Air Conditioning:

5. Compressor Types:

6. Energy Efficiency:

air compressor

What is the impact of tank size on air compressor performance?

The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:

1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.

2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.

3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.

4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.

5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.

It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.

Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.

China Custom 55kw 75HP Motor IP54/IP55 Electric Air Compressor 7-13bar Pm VSD Screw Air Compressor air compressor repair near me
editor by CX 2023-12-07

China manufacturer 30kw 8bar Electric Screw Type Air Compressor with Double Air Storage Tank for Mining air compressor CHINAMFG freight

Product Description

_{^{Smart Low Price Electric Portable Screw Air Compressor 30kw 8bar
with Double Tanks}}

Parameters of CHINAMFG Electric Portable Screw Compressor
Power	Air end	Pressure (Bar)	Air flow	Voltage	size(mm)	weight (KG)
22KW	single-stage	8	3.6m3/min	380V or customized	17309001280	630
30KW	single-stage	8	5m3/min	380V or customized	17309001280	750
37KW	single-stage	8	6.3m3/min	380V or customized	17309001280	780
55KW	double-stage	8	12m3/min	380V or customized	270017001900	1500
75KW	single-stage	8	12.5m3/min	380V or customized	270017001900	1500
75KW	double-stage	8	16m3/min	380V or customized	310016002100	1900
90KW	single-stage	8	15.5m3/min	380V or customized	210017001900	1600
90KW	single-stage	14.5	12m3/min	380V or customized	210017001900	2200
90KW	double-stage	8	19.5m3/min	380V or customized	310016002100	2100
90KW	double-stage	17	11.5m3/min	380V or customized	310016002100	2100
110KW	single-stage	8	19.5m3/min	380V or customized	310016002100	2300
110KW	single-stage	15	15m3/min	380V or customized	310016002100	2200
110KW	double-stage	8	24.5m3/min	380V or customized	330017002300	3700
110KW	double-stage	17	15m3/min	380V or customized	330017002300	3500
132KW	single-stage	8	22.5m3/min	380V or customized	310016002100	2400
132KW	single-stage	13	19m3/min	380V or customized	310016002100	2400
132KW	single-stage	17	14.5m3/min	380V or customized	310016002100	2300
132KW	double-stage	8	27m3/min	380V or customized	330017002300	3800
132KW	double-stage	17	19m3/min	380V or customized	330017002300	3900
160KW	single-stage	8	27.7m3/min	380V or customized	340018002300	3300
160KW	double-stage	8	31.5m3/min	380V or customized	360020002500	3900
185KW	single-stage	8	30m3/min	380V or customized	340018002300	3500
185KW	double-stage	8	35.5m3/min	380V or customized	360020002500	4000

Specializing in CHINAMFG for over 15years

ZheJiang Compressor Import & Export Co.,Ltd is a company integrating air compressor production and trade. located in the logistics capital of China, 1 of the important birthplaces of Chinese civilization-HangZhou, ZheJiang Province.

With professinal manufacturing experience and first -class comprehensive scientific and technological strength of the talent team, as the energy-saving compressor system leader and remowed in the industry,We specializes in R & D and sales of power frequency ,permanent magnet frequency conversion ,two -stage compressor permanent magnet frequency conversion ,low -voltage and mobile screw air compressor . With a deep industry background , 1 step ahead ambition .

With the professional enthusiasm for screw air compressor , team innovation , to meat the challenges of enterprise’s own determination and the rigorous attitude of excellence,products are strictly in accordance with IOS 9001 international quality procedures,to provide customers with energy -saving and reliable products .

We warmly welcomes people from all around the world to visit the company to guide the establishment of a wide range of business contacts and cooperation .

Choosing KOMPRESSOR compressor is to choose quality and service ,choose culture and taste ,choose a permanent and trustworthy partner !

FAQ

Q1: Are you factory or trade company?
A1: We are a company integrating air compressor production and trade. Please check Our Company Profile.

Q2: What the exactly address of your factory?
A2: Room 1016, Building 1, IEC international Enterprise Center , Liuqing Street, LHangZhou District , HangZhou , ZheJiang

Q3: Warranty terms of your machine?
A3: 18 months warranty for the machine,technical support according to your needs.

Q4: Will you provide some spare parts of the machines?
A4: Yes.

Q5: How long will you take to arrange production?
A5: Deliver standard goods within 30days, Other customized goods is TBD.

Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.

Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Power Source:	AC Power
Structure Type:	Closed Type
Installation Type:	Stationary Type
Type:	Twin-Screw Compressor

Customization:	Available \|

air compressor

Can air compressors be used for shipbuilding and maritime applications?

Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:

1. Pneumatic Tools and Equipment:

Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.

2. Painting and Surface Preparation:

Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.

3. Pneumatic Actuation and Controls:

Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.

4. Air Start Systems:

In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.

5. Pneumatic Conveying and Material Handling:

In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.

6. Air Conditioning and Ventilation:

Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.

These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.

air compressor

What is the impact of altitude on air compressor performance?

The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:

1. Decreased Air Density:

As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.

2. Reduced Airflow:

The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.

3. Decreased Power Output:

Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.

4. Extended Compression Cycle:

At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.

5. Pressure Adjustments:

When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.

6. Compressor Design:

Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.

7. Maintenance Considerations:

Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.

When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China manufacturer 30kw 8bar Electric Screw Type Air Compressor with Double Air Storage Tank for Mining air compressor CHINAMFG freight
editor by CX 2023-11-08