Product Description
200 Volt Professional Low Noise Silent Portable Oil Free 4-Stage Air Compressor
Product Parameters
| Name | Four Pole Air Compressor |
| Applicable Industries | Manufacturing Plant, Food & Beverage Factory, Printing Shops, Construction works , Food & Beverage Shops, Advertising Company |
| Showroom Location | None |
| Machinery Test Report | Provided |
| Video outgoing-inspection | Provided |
| Marketing Type | Other |
| Core Components | Pressure vessel, Engine, Motor, Pump, Bearing |
| Gas Type | Air |
| Configuration | PORTABLE |
| Power Source | AC POWER |
| Type | PISTON |
| Lubrication Style | Oil-free |
| Mute | Yes |
| Voltage | 220V |
| OEM | Welcomed |
| Certification | CE, ISO9001 |
|
MODEL NAME |
Delivery rate at 0 bar |
Max. pressure |
Nominal pressure |
Noise level at nomal pressure |
Motor input |
Voltage |
Frequency |
| XLOF1500-20G |
240 L/min |
8 bar |
6 bar |
68 db(A) |
1.5 KW |
220 V |
50Hz |
Product Display
Company Profile
Founded in 2002, ZHangZhoug CHINAMFG Electromechanical Co., Ltd. focus on manufacturing air compressors for more than 15 years. Our company is located in Daxi Pump Industrial Area, HangZhou City, ZHangZhoug, China. having more than 15000 square meter working area.We specialize in all kinds of piston air compressors, especially having advantages in our new advanced heavy-duty oil-free air compressors.
FAQ
Q1: Are you a factory or a trading company?
A: A: Manufacturer and we focus on the development and production of air compressors for more than 20 years.
Q2: Is OEM service available?
A: Of course. We have many years experience of OEM service.
Q3: Can I get a sample to check the quality?
A: We are glad to offer you samples for test. Leave us message of the item you want or your requirements. We will reply you within 24 hours in working time.
Q4: I am buying from another supplier, but need better service, would you match or beat the price I am paying?
A: We always feel we provide the best service and competitive prices. We would be more than happy to personalize a competitive quote for you, just email us.
Q5: Is customized service available?
A: Of course, OEM & ODM both are available. Please contact us for details.
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| After-sales Service: | Online Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Vertical |
| Customization: |
Available
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Can Water-Lubricated Compressors Be Used in High-Pressure Applications?
Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:
Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.
The ability of a water-lubricated compressor to operate at high pressures depends on several factors:
- Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
- Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
- Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
- Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.
It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.
When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.
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How Are Water-Lubricated Air Compressors Used in Automotive Applications?
Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:
Tire Inflation:
- Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
- Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.
Painting and Finishing:
- Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
- Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.
Brake and Suspension Systems:
- Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
- Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.
Diagnostic and Testing Equipment:
- Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
- Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.
Overall, water-lubricated air compressors play a significant role in various automotive applications, including tire inflation, painting and finishing, brake and suspension systems, and diagnostic and testing equipment. Their use helps ensure efficient and reliable operation, improved productivity, and high-quality results in automotive service, repair, and manufacturing processes.
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What Maintenance Is Required for Water-Lubricated Air Compressors?
Maintaining water-lubricated air compressors involves several key maintenance tasks to ensure their optimal performance and longevity. Here are the maintenance requirements typically associated with water-lubricated air compressors:
- Regular water quality checks: It is essential to monitor the quality of the water used for lubrication in the compressor. Regular water analysis helps identify any potential contaminants, such as minerals or impurities, that may affect compressor performance or lead to corrosion. If necessary, appropriate water treatment measures should be taken to maintain the desired water quality.
- Drain and flush water systems: Periodically draining and flushing the water systems of the compressor helps remove any sediment, debris, or accumulated contaminants. This prevents blockages, maintains water flow, and ensures the cleanliness of the system.
- Inspect and clean filters: Filters in the water system, such as intake filters or water separation filters, should be inspected regularly and cleaned or replaced as needed. Clean filters help maintain proper water flow, prevent clogging, and protect internal components from damage or corrosion.
- Check for leaks: Regularly inspect the compressor system for any signs of water leaks. Leaks can lead to water loss, reduced lubrication performance, and potential damage to the compressor components. Any identified leaks should be promptly repaired to maintain the integrity of the system.
- Monitor and maintain proper water levels: Ensure that the water levels in the compressor are maintained within the recommended range. Low water levels can result in inadequate lubrication and increased friction, while high water levels may lead to excessive moisture in the system. Regularly check and adjust the water levels as necessary.
- Inspect and maintain cooling systems: Water-lubricated compressors often utilize water for cooling purposes. Inspect and maintain the cooling systems, such as heat exchangers or radiators, to ensure proper heat dissipation. Clean any accumulated debris or deposits that may impede cooling efficiency.
- Follow manufacturer guidelines: It is crucial to follow the manufacturer’s maintenance guidelines and recommendations specific to the water-lubricated air compressor model being used. These guidelines may include additional maintenance tasks or intervals that are necessary for optimal performance and warranty compliance.
Regular and proactive maintenance of water-lubricated air compressors helps ensure their reliable operation, extends their lifespan, and minimizes the risk of performance issues or component failures. It is advisable to consult the compressor’s documentation and seek guidance from the manufacturer or a qualified technician to establish a comprehensive maintenance routine specific to the equipment.
editor by CX 2024-02-16
China Best Sales Portable Mobile Mini Piston 1500W Pure Copper Motor Air Pump Oil Free Silent Piston Compressor Machine lowes air compressor
Product Description
HENNI INTERNATIONAL GROUP
High Pressure 7.5KW frequency conversion compressors mini portable oil-free piston air compressor machine
Product Specification
| power | speed | Exhaust volume |
pressure | Air tank volume |
weight | Overall dimensions |
| W | R.P.M | L/MIN | MPA | L | KG | L*W*H/MM |
| 850 | 1400 | 70 | 0.8 | 30 | 20 | 600*250*600 |
| 1500 | 1400 | 120 | 0.8 | 50 | 32 | 680*320*660 |
| 1700 | 1400 | 140 | 0.8 | 65 | 42 | 700*400*730 |
| 2550 | 1400 | 210 | 0.8 | 90 | 69 | 980*400*770 |
| 3000 | 1400 | 240 | 0.8 | 100 | 75 | 1080*400*850 |
| 3400 | 1400 | 280 | 0.8 | 120 | 89 | 1220*400*770 |
| 4500 | 1400 | 360 | 0.8 | 180 | 115 | 1370*450*900 |
| 6000 | 1400 | 480 | 0.8 | 230 | 146 | 1520*450*900 |
| 7500W | 1400 | 600 | 0.8 | 300 | 215 | 1580*550*1571 |
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| After-sales Service: | Yes |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Samples: |
US$ 185.00/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
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How do you choose the right air compressor for woodworking?
Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:
1. Required Air Volume (CFM):
Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.
2. Tank Size:
Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.
3. Maximum Pressure (PSI):
Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.
4. Noise Level:
Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.
5. Portability:
Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.
6. Power Source:
Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.
7. Quality and Reliability:
Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.
8. Budget:
Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.
By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.
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How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2024-02-15
China Good quality CHINAMFG Oil and Oil Free Air Compressor Copper Wire Portable Movable Piston Oilless Silent Oil Free 1HP 2HP 3HP 9L 24L 25L 30L 40L 50L 100L Air Compressor with Great quality
Product Description
SINCE 1988
ZHangZhouG CHINAMFG PUMP INDUSTRY CO.,LTD.
Product Description
Xinya 24L CE Direct Driven Oil-free Air Compressor
Equipped with pressure regulator, pressure gauge, quick connect air outlet, safety valve, on/off switch.
Fully automatic control system aims at operation convenience, safety and reliability.
CE, ROHS, ISO9001 certificated.
| Model | Tank(L) | Exhaust volume (L/min) | Stroke(mm) | Power(w) | Voltage(V) | Speed(r.p.i) | Pressure(bar) | Measurement |
| XY-2624 | 24 | 105 | 14 | 800 | 110/220 | 1380 | 8 | 56*23*53 |
| XY-2824 | 24 | 179 | 12 | 900 | 110/220 | 2650 | 8 | 56*23*53 |
| XY-3824 | 24 | 237 | 14 | 1350 | 110/220 | 2650 | 8 | 56*23*53 |
| XY-5824 | 24 | 270 | 16 | 1600 | 110/220 | 2650 | 8 | 56*23*55 |
| XY-5830 | 30 | 270 | 16 | 1600 | 110/220 | 2650 | 8 | 58*25*56 |
| XY-5850 | 50 | 270 | 16 | 1600 | 110/220 | 2650 | 8 | 66*31*61 |
Electric direct driven oil-free air compressors
1.Motor-direct driven oil-free
2.Motor with thermal protection system
3.Maintenance-free & permanent lubrication system
4.Aluminum cylinder head and crankcase for better heat dissipation
5.Easy-open drain valve
6.Regulator with gauge to show pressure
7.Quick connector is available
8.Plastic coating tank
Detailed Photos
Application
Packaging & Shipping
For Model: XY3824
Natural carton packing with foam protector
1PCS/CTN
Including:air filter,breather,wheel,bolt,foot pad
Carton size:56*23*53cm
950pcs/40HQ
Similar products
Company Profile
Excellent Manufacturer
Established in 1988,ZHangZhoug CHINAMFG Pump Industry Co.,Ltd.Has been dedicated to the technology research,production-manufacturing,and marketing of air compressors,water pump and solar pumps.
We are ZHangZhoug key private enterprise and pioneering backbone enterprise. We have the most advanced technology in both production and management. We have a very powerful Research& Development team. We carry on strict monitoring and control to products by many kinds of advanced apparatus with third-party qualified laboratory.Welcome to inquiry!
Certifications
Exhibitions
FAQ
Q: Are you manufacturer or trading factory?
A: We are factory, located in HangZhou pump industry zone.
Q: What is your MOQ?
A:
| Product | ready good | Customized goods |
| Vibration pump | 1pc/model | 1000pcs/model |
| Solar pump | 1pc/model | 50pcs/model |
| Direct-driven air compressor | 1pc/model | 100pcs/model |
| Belt-driven air compressor | 1pc/model | mixed model for 1*40HQ |
| Oil free air compressor | 1pc/model | 100pcs/model |
| Air pump | 1pc/model | 100pcs/model |
Q: May OEM?
A: OK, pls provide your logo design files when PI is comfirmed.
Q: May I buy 1pc sample first? And How long?
A: Of course, we support sampling order, especially for new customers.
Ready goods, within 3 working days; Customized goods, 15-45 days.
Q: What is your Payment terms?
A: Sample: 100% payment in advance
Official order: 30% deposit TT and 70% balance against BL copy
Q: What about the warranty?
A: one-year quality guarantee policy. Money refunded if any quality issues come up.
Q: Where is the landing port?
A: HangZhou port, China.
If ZheJiang or other port, pls inform us in advance.
Q: May I visit your factory? Where?
A: Welcome to ZHangZhoug CHINAMFG Pump Industry Co.,ltd
Address: DaXi Pump Industrial Zone, DaXi Town, WenLing City, ZheJiang Province, China.
Nearest railway station: 1. HangZhou station, 2. HangZhou station, 3. HangZhou station;
Nearest air port: 1. HangZhou airport, 2. HangZhou airport
Please feel free to contact us,thank you. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online After Service |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | Order Sample aluminum wire, 220/50HZ, standard product
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?
Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:
Moisture Content:
- Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
- Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.
Contamination:
- Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
- Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.
Preventive Measures:
- Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
- Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
- Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.
By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.
How Do You Troubleshoot Common Problems with Water-Lubrication Systems?
When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems:
Step 1: Identify the Problem:
The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps.
Step 2: Check Water Supply:
Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system.
Step 3: Inspect Water Filters and Strainers:
Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration.
Step 4: Verify Water Pressure:
Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines.
Step 5: Examine Water-Lubrication Components:
Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed.
Step 6: Check for Air in the System:
Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved.
Step 7: Inspect Cooling Mechanisms:
Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation.
Step 8: Consult Manufacturer Documentation:
If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system.
Step 9: Seek Professional Assistance:
If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues.
By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.
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Are There Any Downsides to Using Water-Lubricated Air Compressors?
While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:
- Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
- Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
- Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
- Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
- Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.
Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.
editor by CX 2024-02-14
China manufacturer Air Compressor with Ghh or CHINAMFG Air End 7.5kw Air Compressor for Stationary Silent Screw Industrial air compressor lowes
Product Description
Air Compressor With GHH or CHINAMFG Air End 7.5KW Air Compressor For Stationary Silent Screw Industrial
New generation of high-efficient imported airend
1.The most advanced spiral tooth type technology
2.New-type 5:6 asymmetrical tooth type
3.German CHINAMFG with large rotator and low rotation speed
4.Adopt top-level quality CHINAMFG taper-roller bearing imported with original packaging from Sweden
5.Relative power increase by more than 5%-10%in gas discharge when compared with that of ordinary machine model
| Model | WZS-10AVF |
| Air Flow/Working pressure | 1.0m3/min @ 8.5bar |
| 0.8m3/min @ 10.5bar | |
| Cooling type of COMPRESSOR | Air cooling |
| Cooling type of MOTOR | Oil cooling |
| Driven method | Integrated connection |
| Start way | Soft VSD Start |
| VSD inverter | INOVANCE / HOLIP / VEICHI |
| Exhaust Temp. | < ambient temp. +8 degrees |
| Oil content | <2ppm |
| Noise | 60±2 dB(A) |
| Power | 380VAC/3ph/0~200Hz |
| Motor power | 7.5kw/10hp |
| Dimension | 1000*600*1000mm |
| Weight | 280kg |
Before quotation:
1.Before quoting, what should users offer?
1).Discharge pressure (Bar, Mpa or Psi)
2).Air discharge/Air flow/Air capacity (m3/min or CFM)
3).Power supply (220/380V, 50/60Hz, 3Phase)
2.If I don’t know the pressure and air flow, what should I do?
1).Take the picture of nameplate, we will advise the suitable air compressor to you.
2).Tell us what industry you are, we can advise the suitable 1 (so as to air tank / air dryer / air filters).
High Efficiency PM Motor and Energy Saving
*With the high-performance permanent magnet material, PM motor won’t lose magnetism even under 120°c and can run for more than 15 years.
*No motor bearing: permanent magnet rotors is installed directly on the stretch out shaft of Male rotor. This structure doesn’t have the bearing and eliminates the motor bearing fault.
*Comparing to normal variable speed motor, the permanent magnet synchronous motor performs with even better energy efficiency. Especially in the low-speed condition, it can still maintain a high motor efficiency.
SHIPPING
Delivery: time 5-25 working days after payment receipt confirmed(based on actual quantity)
packing:standard export packing. or customized packing as your
Professional: goods shipping forwarder.
FAQ
Q: OEM/ODM, or customers logo printed is available?
Yes, OEM/ODM, customers logo is welcomed.
Q: Delivery date?
Usually 5-25 workdays after receiving deposit, specific delivery date based on order quantity
Q: what’s your payment terms?
Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, other payment terms also can be discussed based on our cooperation.
Q: How to control your quality?
We have professional QC team, control the quality during the mass production and inspect completely goods before shipping.
Q: If we don’t have shipping forwarder in China, would you do this for us?
We can offer you best shipping line to ensure you can get the goods timely at best price.
Q: come to China before, can you be my guide in China?
We are happy to provide you orservice, such as booking ticket, pick up at the airport, booking hotel, accompany visiting market or factory
Thank you very much for viewing this page, and wish you a nice day!
Contacts: Vicky Liu
Mob: 173-1655-1856
Web: compressor
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| Lubrication Style: | Oil-less |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
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|---|
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What role do air dryers play in compressed air systems?
Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:
1. Moisture Removal:
Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.
2. Contaminant Removal:
In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.
3. Protection of Equipment and Processes:
By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.
4. Improved Productivity and Efficiency:
Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.
5. Compliance with Standards and Specifications:
Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.
By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.
Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2024-02-13
China high quality Silent Oil-Free Vortex Air Compressor for Snow Making Machines with Good quality
Product Description
| specifications | HK-D04/08-S1 | ||||||||||||||
| Exhaust volume m ³/ min | 0.4 | ||||||||||||||
| Power(KW) | 3.7 | ||||||||||||||
| pressure (Mpa) |
0.8/1.0 | ||||||||||||||
| External dimensions | 730*610*880 | ||||||||||||||
| host (Pcs) |
1*04 | ||||||||||||||
| noise dB |
55±2 | ||||||||||||||
| weight (KG) |
200 | ||||||||||||||
| outlet size | 3/4ball valve | ||||||||||||||
| notes | box-type | ||||||||||||||
More recommended products,click on the image to view
HangZhou CHINAMFG Oil Free Compressor Co., Ltd. was established in 2016. The factory is located in the famous oil free compressor production base in China (HangZhou), providing safe and reliable medical grade 0 oil free vortex air compressors to meet various application industries, including medical gas, pharmaceuticals, food and beverage, cosmetics, electronic industry, chemical industry, laboratory, biological fermentation, environmental protection, and other general industries.
Why choose CHINAMFG air compressor
1. Products have past the German TUV classo, IP67, EMC and salt spray test certification.
2. Oil free, to avoid oil leakage problem completely and oil in the compressed ai.
3.Avoid regularly clean oil discharge and waste oil processing of environmental protection, to achieve zero emissions.
4.Continuous scroll, high efficiency , low energy consumption.
5.Easy maintenance, less time consuming, it only takes 2 hours each year for preventive maintenance.
6.Failure rate is low, without oil emulsification phenomenon, maintenance is convenient and simple.
7.Dynamic and static scroll does not contact during working, low vibration, low noise.
8.Scroll air end has simple structure, less parts, less wearing parts, greatly reduces the possibility replacing parts, with high durability.Robust structure design high quality air supply capa bitity can improve reliability
Machine Parts
| Serial Number | specifications | Exhaust volume m ³/ min | Power(KW) | pressure (Mpa) |
External dimensions | host (Pcs) |
noise dB |
weight (KG) |
outlet size |
notes |
| 1 | HK-D04/08-S1 | 0.4 | 3.7 | 08./1.0 | 730*610*880 | 1*04 | 55±2 | 200 | 3/4ball valve | box-type |
| 2 | HK-D04/08-J3 | 0.4 | 3.7 | 08./1.0 | 1300*840*1480 | 1*04 | 55±2 | 300 | 3/4ball valve | External integrated
200L |
| 3 | HK-D04/08-S2 | 0.4 | 3.7 | 08./1.0 | 1000*700*1500 | 1*4 | 55±2 | 350 | 3/4ball valve | Built in integrated
50L |
| 4 | HK-D06/08-S1 | 0.6 | 5.5 | 08./1.0 | 730*610*880 | 1*06 | 58±2 | 210 | 3/4ball valve | box-type |
| 5 | HK-D06/08-J3 | 0.6 | 5.5 | 08./1.0 | 1300*840*1480 | 1*06 | 58±2 | 310 | 3/4ball valve | External integrated
200L |
| 6 | HK-D06/08-S2 | 0.6 | 5.5 | 08./1.0 | 1000*700*1500 | 1*06 | 58±2 | 360 | 3/4ball valve | Built in integrated
50L |
| 7 | HK-Q08/08-S1 | 0.8 | 7.5 | 08./1.0 | 1170*700*1080 | 2*04 | 60±2 | 380 | 1″ | box-type |
| 8 | HK-Q08/08-J7 | 0.8 | 7.5 | 08./1.0 | 1755*840*1640 | 2*04 | 60±2 | 480 | 1″ | External integrated
200L |
| 9 | HK-Q08/08-J8 | 0.8 | 7.5 | 08./1.0 | 1700*800*1700 | 2*04 | 60±2 | 500 | 1″ | Built in integrated
200L |
| 10 | HK-Z12/08-S1 | 1.2 | 11 | 08./1.0 | 1170*700*1080 | 2*06 | 62±2 | 400 | 1″ | box-type |
| 11 | HK-Z12/08-J7 | 1.2 | 11 | 08./1.0 | 1755*840*1640 | 2*06 | 62±2 | 500 | 1″ | External integrated
200L |
| 12 | HK-Z12/08-J8 | 1.2 | 11 | 08./1.0 | 1700*800*1700 | 2*06 | 62±2 | 550 | 1″ | Built in integrated
200L |
| 13 | HK-Q16/08-S1 | 1.6 | 15 | 08./1.0 | 1100x700x1750 | 4*04 | 65±2 | 500 | 1″ | box-type |
| 14 | HK-Z18/08-S1 | 1.8 | 16.5 | 08./1.0 | 1170*700*1550 | 3*06 | 65±2 | 600 | 1″ | box-type |
| 15 | HK-Z24/08-S1 | 2.4 | 22 | 08./1.0 | 1550*1140*1075 | 4*06 | 68±2 | 800 | 1.5″ | box-type |
| 16 | HK-Z30/08-S1 | 3 | 27.5 | 08./1.0 | 1550*1140*1550 | 5*06 | 70±2 | 1080 | 1.5″ | box-type |
| 17 | HK-Z36/08-S1 | 3.6 | 33 | 08./1.0 | 1550*1140*1550 | 6*06 | 70±2 | 1200 | 1.5″ | box-type |
| 18 | HK-Z42/08-S1 | 4.2 | 38.5 | 08./1.0 | 2150*1450*15800 | 7*06 | 72±2 | 1400 | 2.0″ | box-type |
| 19 | HK-Z48/08-S1 | 4.8 | 44 | 08./1.0 | 2150*1450*1580 | 8*06 | 72±2 | 1500 | 2.0″ | box-type |
| 20 | HK-Z54/08-S1 | 5.4 | 49.5 | 08./1.0 | 2150*1450*1580 | 9*06 | 72±2 | 1650 | 2.0″ | box-type |
FAQ
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our factory is located in Jiabao Industrial Park, HangZhou City, ZheJiang Province, China
Q3: Warranty terms of your machine?
A3: One year warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5:Are you support customization
A5:Yes, supported
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| After-sales Service: | 24/7 Service Support |
|---|---|
| Warranty: | Unit 1 Year |
| Installation Type: | Stationary Type |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the advantages of using an air compressor in construction?
Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:
- Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
- Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
- Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
- Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
- Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
- Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
- Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.
It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.
In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.
How are air compressors employed in the mining industry?
Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:
1. Exploration and Drilling:
Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.
2. Ventilation and Air Quality Control:
Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.
3. Material Conveyance:
In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.
4. Dust Suppression:
Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.
5. Instrumentation and Control:
Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.
6. Explosive Applications:
In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.
7. Maintenance and Repair:
Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.
It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.
By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2024-02-11
China OEM 2.4-9.6HP 1800W Silence High Power Copper Wire 2 Pole Motor Oil-Free Silent Air Compressor air compressor repair near me
Product Description
| Oil-free Air Compressor | |
| Model | SG-F1800*3-150L |
| Electric Motor | 1800W*3/7.2HP |
| Voltage | 220V |
| Frequency | 50Hz |
| Tank | 150L |
| Pressure | 8BAR |
| Exhaust Volume | 0.6 m³/min |
| Speed | 2850RPM |
| Tank Size | 400*1100*3MM |
Company Info.
Company Profile
| Business Type: | Manufacturer/Factory & Trading Company | |
| Main Products: | Direct Driven Air Compressor , Oil Free Series Compressor , Belt Driven Air Compressor , … |
|
| Number of Employees: | 100 | |
| Year of Establishment: | 2008-03-16 | |
| Management System Certification: | ISO9001:2015 | |
| OEM/ODM Availability: | Yes |
Shengang, an expert in high-end machinery and equipment manufacturing, is located in HangZhou, ZHangZhoug. It is a large-scale manufacturing enterprise with a modern factory building of 50,000 square meters, a product research and development center and an international management system.
We focus on the R&D and manufacturing of various types of motors, air compressors and cleaning equipment. After more than 30 years of brand accumulation, Kamioka products have won a number of utility model patents and invention patents. The products sell well all over the world and are well received by the majority of supporting manufacturers. trust and support.
The company adheres to the purpose of “pursuing perfect quality and meeting customer needs”. The best products, the strictest quality control, the most reasonable prices and the most honest services are Kamiokande’s commitment to you. We sincerely welcome all Chinese and foreign partners to cooperate and work together for a CHINAMFG situation and move towards a better future!
Main Feature:
1. Standard stroke cylinder pump head, smooth operation and high production efficiency.
2. Thickened aluminum cast piston connecting rod, high strength, wear resistance, high temperature resistance and other characteristics.
3. Full copper wire motor, higher working efficiency, reliable operation and CHINAMFG structure.
4. Thickened hot-rolled steel plate gas storage tank, high strength and high pressure resistance thickness.
5. Accurate original pressure gauge, standard CHINAMFG display is accurate, safe and stable work.
6. Suction and exhaust valve, special valve cylinder, not afraid of high temperature.
7. Brand bearings, high quality bearings have long service life.
8. Thickened belt, the belt is tough and can mitigate impact, runs smoothly and has low operating noise.
9. Magnetic protector: Provide protective measures when the motor encounters overcurrent, overload, phase loss, short circuit, leakage, and imbalance.
10. Large capacity fuel tank design, low fuel consumption operation.
Certificates:
1.We have already got CE certificates for air compressor.
2.ISO9001 certificate for the factory.
We have invention patents for air compressors and high pressure washers.
We have air compressor energy efficiency labels.
Packing:
Outer packing is honey-comb carton with belts,inner packing is a transparent bag.We could accept customers special request,such as:print brand,specification,good’s picture.
Frequency Asked Question:
1.Are you the manufacturer or trading company?
We are the manufacturer.
2.Where is your factory?
It is located in HangZhou City,ZHangZhoug Province,China.
3.What’s the terms of trade?
FOB,CFR,CIF or EXW are all acceptable.
4.What’s the terms of payment?
T/T,L/C at sight or cash.
5.What’s the lead time?
About 30 days after receiving the deposit on our bank account.
6.Do you accept sample order?
Yes,we accept.
7.What about the cost of sample?
You have to pay the freight charge.But the cost of product could be refundable,if you will purchase 1×40’HQ container in the future.
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| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Duplex Arrangement |
| Cylinder Position: | Vertical |
| Samples: |
US$ 243/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
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What are the advantages of using rotary vane compressors?
Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:
1. Compact and Lightweight:
Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.
2. High Efficiency:
Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.
3. Quiet Operation:
Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
4. Oil Lubrication:
Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.
5. Versatile Applications:
Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.
6. Easy Maintenance:
Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.
These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.
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What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
What are the different types of air compressors?
There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:
1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.
2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.
3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.
4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.
5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.
6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.
These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.
editor by CX 2024-02-10
China OEM 90kw 3 Phase Silent Stationary Low Pressure Oil-Less Twin Air Compressor for Automobile Assembly supplier
Product Description
90kw 3 Phase Silent Stationary Low Pressure Oil-less Twin Air Compressor for Automobile Assembly
Technical Parameters Of fixed speed screw air compressor:
| Model | Power (kw) |
Air folw/pressure (m3/Bar) |
Outlet size | Noise | Unit weight (KG) |
Unit size (mm) |
|
| WZS-22PMD-2S | 22 | 6.25m³/5Bar | RP1 1/2 | 66±3 | 1350 | 1800x1270x1550 | |
| WZS-30PMD-2S | 30 | 7.2m³/5Bar | RP1 1/2 | 66±3 | 1550 | 1800x1270x1550 | |
| WZS-37PMD-2S | 37 | 10m³/5Bar | RP1 1/2 | 68±3 | 1900 | 1800x1270x1550 | |
| WZS-45PMD-2S | 45 | 12m³/5Bar | RP2 | 68±3 | 2100 | 1800x1270x1550 | |
| WZS-55PMD-2S | 55 | 13.8m³/5Bar | RP2 | 70±3 | 2200 | 2100x1360x1660 | |
| WZS-75PMD-2S | 75 | 18.5m³/5Bar | DN65 | 70±3 | 2800 | 2800x1750x1900 | |
| WZS-90PMD-2S | 90 | 23m³/5Bar | DN65 | 72±3 | 2800 | 2800x1750x1900 | |
| WZS-110PMD-2S | 110 | 28m³/5Bar | DN80 | 72±3 | 3200 | 3200x1750x2250 | |
| WZS-132PMD-2S | 132 | 32.5m³/5Bar | D270N80 | 72±3 | 3500 | 3200x1750x2250 | |
| WZS-160PMD-2S | 160 | 41m³/5Bar | DN125 | 74±3 | 4100 | 3200x1750x2350 | |
| WZS-185PMD-2S | 185 | 45m³/5Bar | DN125 | 74±3 | 4500 | 3800x2150x2250 | |
| WZS-200PMD-2S | 200 | 50m³/5Bar | DN150 | 76±3 | 5100 | 3800x2150x2250 | |
| WZS-220PMD-2S | 220 | 54m³/5Bar | DN150 | 76±3 | 6200 | 3800x2250x2250 | |
| WZS-250PMD-2S | 250 | 61m³/5Bar | DN150 | 78±3 | 6600 | 4200x2250x2400 | |
Before quotation:
1.Before quoting, what should users offer?
1).Discharge pressure (Bar, Mpa or Psi)
2).Air discharge/Air flow/Air capacity (m3/min or CFM)
3).Power supply (220/380V, 50/60Hz, 3Phase)
2.If I don’t know the pressure and air flow, what should I do?
1).Take the picture of nameplate, we will advise the suitable air compressor to you.
2).Tell us what industry you are, we can advise the suitable 1 (so as to air tank / air dryer / air filters).
High Efficiency PM Motor and Energy Saving
*With the high-performance permanent magnet material, PM motor won’t lose magnetism even under 120°c and can run for more than 15 years.
*No motor bearing: permanent magnet rotors is installed directly on the stretch out shaft of Male rotor. This structure doesn’t have the bearing and eliminates the motor bearing fault.
*Comparing to normal variable speed motor, the permanent magnet synchronous motor performs with even better energy efficiency. Especially in the low-speed condition, it can still maintain a high motor efficiency.
SHIPPING
Delivery: time 5-25 working days after payment receipt confirmed(based on actual quantity)
packing:standard export packing. or customized packing as your
Professional: goods shipping forwarder.
FAQ
Q: OEM/ODM, or customers logo printed is available?
Yes, OEM/ODM, customers logo is welcomed.
Q: Delivery date?
Usually 5-25 workdays after receiving deposit, specific delivery date based on order quantity
Q: what’s your payment terms?
Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, other payment terms also can be discussed based on our cooperation.
Q: How to control your quality?
We have professional QC team, control the quality during the mass production and inspect completely goods before shipping.
Q: If we don’t have shipping forwarder in China, would you do this for us?
We can offer you best shipping line to ensure you can get the goods timely at best price.
Q: come to China before, can you be my guide in China?
We are happy to provide you orservice, such as booking ticket, pick up at the airport, booking hotel, accompany visiting market or factory
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Video Technical Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
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What are the energy-saving technologies available for air compressors?
There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:
1. Variable Speed Drive (VSD) Compressors:
VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.
2. Energy-Efficient Motors:
The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.
3. Heat Recovery Systems:
Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.
4. Air Receiver Tanks:
Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.
5. System Control and Automation:
Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.
6. Leak Detection and Repair:
Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.
7. System Optimization and Maintenance:
Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.
By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.
Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
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In which industries are air compressors widely used?
Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:
1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.
2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.
3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.
4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.
5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.
6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.
7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.
8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.
9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.
These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.
editor by CX 2024-02-09
China factory Germany Technology Industrial Silent Oil Free Electrical Rotary Screw Air Compressor Supplier with Dryer, Air Tank and Filters CHINAMFG Compressor with Great quality
Product Description
Promises Every Machine Will Run Well More Than 15 Years
Use case of rotary screw type air compressor
1. Rotary Screw type air compressors are exported to 132 countries and regions all over the world;
2. All indicators of screw air compressor are stable and the failure rate is low;
3. Perfect after-sales service system, engineers on duty 24 hours a day to provide one-on-1 service to customers at the air compressor use site.
Product Description
Brief Introduction:
Air end: Germany Technology. 30 years designed lifetime.
Motor: 100% rare earth permanent magnet motor.
Inverter: Chinese No. 1 inverter can save 30% energy.
Warranty: 5 years for the air end, and 2 years for the whole compressor.
Delivery time: 7-15 days.
After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor.
Certificate: CE/ISO9001/ASME
We offer free pipe and valves for installation and installation diagram
| Screw type Air Compressor Main Configuration | ||
| Item | Parts | Brand |
| 1 | Air end | BAOSI/GU(Germany origin) |
| 2 | Intake Valve | Red star(Chian) |
| 3 | Solenoid Valve | CEME (Italy) |
| 4 | Temperature sensor | Red star (China) |
| 5 | Pressure sensor | Huba original (from Switzerland) |
| 6 | Motor | Jiangtian Motor( China) |
| 7 | Coupling | Germany KTR |
| 8 | Thermostat Valve | Italy VMC |
| 9 | PLC | Schneider Electric (France) |
| 10 | Minimal Pressure Valve | Red star(Chian) |
| 11 | Air filter element | Germany MANN |
| 12 | Oil filter element | Germany MANN |
| 13 | Oil separator element | Germany MANN |
| 14 | Bearing | Sweden SKF |
Detailed Photos
Product Parameters
| Model | Air Flow (m³/min) | Motor Power | Noise | Outlet Diameter | Dimension | Weight | ||||
| 7bar | 8bar | 10bar | 13bar | kw | dB | inch | W*D*H (mm) | kg | ||
| YP-10A | 1.1 | 1.0 | 0.85 | 0.7 | 7.5 | 65 | G1” | 960*680*960 | 280 | |
| YP-15A | 1.8 | 1.65 | 1.5 | 1.3 | 11 | 65 | G1” | 1050*830*1240 | 380 | |
| YP-20A | 2.4 | 2.2 | 2.1 | 1.8 | 15 | 68 | G1” | 1050*830*1240 | 380 | |
| YP-25A | 3.1 | 3.0 | 2.7 | 2.3 | 18.5 | 68 | G1” | 1200*830*1290 | 480 | |
| YP-30A | 3.8 | 3.6 | 3.2 | 2.5 | 22 | 68 | G1” | 1200*830*1290 | 480 | |
| YP-40A | 5.3 | 5.0 | 4.3 | 3.6 | 30 | 69 | G11/2” | 1300*1000*1540 | 710 | |
| YP-50A | 6.6 | 6.2 | 5.7 | 4.6 | 37 | 69 | G11/2” | 1300*1000*1540 | 710 | |
| YP-60A | 8.0 | 7.7 | 6.9 | 6.0 | 45 | 70 | G11/2” | 1500*1160*1700 | 990 | |
| YP-75A | 10.5 | 9.8 | 8.7 | 7.3 | 55 | 70 | G11/2” | 1500*1160*1700 | 990 | |
| YP-100A | 13.6 | 13.0 | 11.3 | 10.1 | 75 | 72 | G2” | 1700*1180*1800 | 1300 | |
| YP-125A | 16.2 | 15.4 | 13.2 | 11.2 | 90 | 72 | DN50 | 1850*1200*1900 | 1400 | |
| YP-150A | 20.8 | 19.5 | 16.5 | 13.7 | 110 | 73 | DN65 | 2250*1260*2055 | 1560 | |
| Remarks: | ||||||||||
| 1. working ambinent temperature: -5ºC-45ºC; | ||||||||||
| 2. exhausting air temperature ≤ working ambinent temperature +10ºC-15ºC; | ||||||||||
| 3. starting mode: Y-△; | ||||||||||
| 4. exhausting oil content: <3ppm; | ||||||||||
| 5. certificate: CE/ISO9001/ASME; | ||||||||||
| 6. voltage: 380V/220V/400V/440V/415V | ||||||||||
Manufacturing center
OUR TEAM
Certifications
Exhibition
Air compressor use case
Factory Quality Control Process
1.Installation inspection of the whole screw air compressor: check and confirm the whole machine according to the operation instructions and quality control standards. Main inspection items:
A . Confirm the nose and motor nameplates;
B . Check whether there is oil leakage in the pipeline and oil circuit of the air compressor; C . the screw air compressor machine screw locking inspection..
2. Rotary screw type air compressor factory test machine, heat engine: test whether the air compressor operation parameters meet the requirements of customers, including voltage, current, working pressure, exhaust volume, etc.screw Air compressor factory before 48 hours of thermal test, stability confirmation.
3. 24 hours online after-sales service, one-to-1 online guidance installation, debugging, troubleshooting.
Rotary Screw type air compressor packaging process
1. Screw air compressor packaging is divided into 3 layers from inside to outside:
1) The first layer of protection: spray paint on the surface of the machine to protect the surface of the machine. The fouling pull film is wrapped around the surface of the machine to protect the surface of the paint.
2) The second layer of protection: anti-collision protection of the machine. On the basis of lacquer protection, anti-collision buffer cotton is used to protect the machine against collision.
3) The third layer of protection: the case adopts the overall packaging of the non-fumigation wooden case to protect the machine during transportation.
F.A.Q
Q1. Why do customers choose us?
Yunshun Electric Machinery Co., Ltd. is a company specializing in screw air compressor for 19 years since 2001. Our German Standard production line helps us get the affirmation from our agents as well as end-user clients.
Q2. Are you a manufacturer or trading company?
We are a professional manufacturer with big modern factory in HangZhou,China.
Both OEM & ODM service can be accepted.
Q3. What’s your delivery time?
Generally 7-10 days, if urgent order, we can arrange, too.
Q4. How long is your air compressor warranty?
2 year for the whole machine and 5years for screw air end, except consumable spare parts.
Q5. How long could your air compressor be used for?
At least 10 years.
Q6. What’s payment term?
T/T, L/C, Western Union, Credit Card, and etc.
Q7. How about your customer service?
24 hours on-line service for all our clients.
Q8. How about your after-sales service?
1. Providing customers with installation online instructions.
2. Well-trained engineers available to overseas service.
3. PlHangZhou for oversea after-sales supporting company.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 5 Years for The Air End, and 2 Years for The Whole |
|---|---|
| Warranty: | 2 Years |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
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|---|
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Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?
Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:
Water Quality:
- Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
- Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.
Water Treatment Methods:
- Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
- Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
- Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
- Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.
Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.
Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.
Are There Any Potential Water-Related Issues with These Compressors?
Yes, there are potential water-related issues that can arise with water-lubricated compressors. Here’s a detailed explanation of some of the common water-related issues associated with these compressors:
Corrosion:
- Internal Corrosion: Water-lubricated compressors are susceptible to internal corrosion due to the presence of water within the system. If the water used is not properly treated or if corrosion prevention measures are insufficient, the internal components of the compressor can corrode over time. Corrosion can lead to reduced performance, component damage, and the potential for leaks or system failures.
- External Corrosion: External components such as piping, valves, and fittings can also be affected by corrosion if exposed to water and moisture. Corrosion on these external surfaces can lead to compromised integrity, leaks, and reduced system efficiency.
Water Quality:
- Water Contaminants: The quality of the water used in water-lubricated compressors is crucial. If the water contains contaminants such as sediment, debris, oil, or chemicals, it can negatively impact the performance and reliability of the compressor. Contaminants can cause blockages, clogging, increased wear on components, reduced lubrication effectiveness, and potential damage to the compressor.
- Water Hardness: Water hardness, characterized by high mineral content, can lead to scaling and deposits within the compressor and associated components. Scaling can restrict flow, impede heat transfer, and reduce the efficiency of the compressor. It can also contribute to fouling and corrosion issues.
Water Treatment and Filtration:
- Inadequate Water Treatment: Insufficient or improper water treatment can lead to various issues. If the water is not adequately treated for contaminants, hardness, or pH levels, it can result in accelerated corrosion, scaling, fouling, and reduced lubrication effectiveness. Inadequate water treatment can also contribute to increased maintenance requirements and decreased overall compressor performance.
- Filtration System Issues: Filtration systems play a crucial role in removing contaminants from the water. However, if the filtration system is not properly maintained, filters become clogged or damaged, or if there are design or installation issues, it can lead to inadequate filtration and compromised water quality. This can result in the accumulation of contaminants, reduced lubrication performance, and potential damage to the compressor.
Water Supply and Availability:
- Insufficient Water Supply: Water-lubricated compressors rely on a consistent and reliable water supply. If the water supply is insufficient in terms of flow rate, pressure, or quality, it can impact the compressor’s operation and performance. Inadequate water supply can lead to inadequate lubrication, reduced cooling capacity, and increased wear on components.
- Water Source Availability: The availability of a suitable water source is essential for water-lubricated compressors. In certain locations or applications, accessing clean water or meeting specific water quality requirements may pose challenges. Lack of a suitable water source can limit the feasibility or effectiveness of using water-lubricated compressors.
It is important to address these potential water-related issues by implementing proper water treatment, corrosion prevention measures, regular maintenance of filtration systems, and monitoring of water quality. Adhering to manufacturer guidelines, performing regular inspections, and taking proactive measures can help mitigate these issues and ensure the reliable and efficient operation of water-lubricated compressors.
Advantages of Using Water as a Lubricant in Air Compressors
Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:
- Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
- Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
- Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
- Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
- Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.
Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.
editor by CX 2024-02-08
China best 6HP 5HP Silent Oil-Free Air Compressor AC 380V 440V 415V 280L 8bar Industrial Air Pump Medical Device Supporting Compressor Copper Wire Warranty 2 Year wholesaler
Product Description
| Model | BW 1103 | BW 1503 | |
| Voltage/frequency
|
1.220-230V/50/60Hz 2.100-120V/50/60Hz 3.380-440v/50Hz |
1,3 optional | 1,3 optional |
| Power | KW | 3.6 | 4.5 |
| HP | 3.5 | 6 | |
| Volume flow | L/min @0MPa | 750 | 900 |
| L/min @0.7MPa | 330 | 435 | |
| Pressure | Bar | 8 | 8 |
| MPa | 0.8 | 0.8 | |
| Tank volume | L | 100 | 100 |
| US gallons | 26.5 | 26.5 | |
| Noisy | dB | 67 | 68 |
| Pressure switch | According to customer’s requirements . | ||
| Configuration optional | 1. Add oil and water separator; 2. Add automatic drainer; 3.Air tank against rust spray. |
1,2,3 optional | 1,2,3 optional |
| Size | L*W*H cm | 100*36*59 | 100*36*59 |
| Weight | Kg | 108 | 110 |
| Packing | Cartons or wooden cases size cm | Wood 102*38*63 | Wood 102*38*63 |
| Typical application | |
| For medical devices | Laboratory use |
| Dental treatment chair | For chromatographic analyzer |
| For qualification analyzer | For woodworking |
| For plant gas supply | Hardware and electromechanical |
| For automobile maintenance shop | |
Why choose CHINAMFG air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3. A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CHINAMFG above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.
Machine Parts
Name: Motor
Brand: COMBESTAIR
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.
Machine Parts
Name: Bearing
Brand: ERB , CHINAMFG , NSK
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.
Machine Parts
Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.
Machine Parts
Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.
| serial number |
Code number | Name and specification | Quantity | Material | Note |
| 1 | 212571109 | Fan cover | 2 | Reinforced nylon 1571 | |
| 2 | 212571106 | Left fan | 1 | Reinforced nylon 1571 | |
| 3 | 212571101 | Left box | 1 | Die-cast aluminum alloy YL104 | |
| 4 | 212571301 | Connecting rod | 2 | Die-cast aluminum alloy YL104 | |
| 5 | 212571304 | Piston cup | 2 | PHB filled PTFE | |
| 6 | 212571302 | Clamp | 2 | Die-cast aluminum alloy YL102 | |
| 7 | 7050616 | Screw of cross head | 2 | Carbon structural steel of cold heading | M6•16 |
| 8 | 212571501 | Air cylinder | 2 | Thin wall pipe of aluninun alloy 6A02T4 | |
| 9 | 17103 | Seal ring of Cylinder | 2 | Silicone rubber | |
| 10 | 212571417 | Sealing ring of cylinder cover | 2 | Silicone rubber | |
| 11 | 212571401 | Cylinder head | 2 | Die-cast aluminum alloy YL102 | |
| 12 | 7571525 | Screw of inner hexagon Cylinder head | 12 | M5•25 | |
| 13 | 17113 | Sealing ring of connecting pipe | 4 | Silicong rubber | |
| 14 | 212571801 | Connecting pipe | 2 | Aluminum and aluminum alloy connecting rod LY12 | |
| 15 | 7100406 | Screw of Cross head | 4 | 1Cr13N19 | M4•6 |
| 16 | 212571409 | Limit block | 2 | Die-cast aluminum alloy YL102 | |
| 17 | 000402.2 | Air outlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 18 | 212571403 | valve | 2 | Die-cast aluminum alloy YL102 | |
| 19 | 212571404 | Air inlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 20 | 212571406 | Metal gasket | 2 | Stainless steel plate of heat and acidresistance | |
| 21 | 212571107 | Right fan | 1 | Reinforced nylon 1571 | |
| 22 | 212571201 | Crank | 2 | Gray castiron H20-40 | |
| 23 | 14040 | Bearing 6006-2Z | 2 | ||
| 24 | 70305 | Tighten screw of inner hexagon flat end | 2 | M8•8 | |
| 25 | 7571520 | Screw of inner hexagon Cylinder head | 2 | M5•20 | |
| 26 | 212571102 | Right box | 1 | Die-cast aluminum alloy YL104 | |
| 27 | 6P-4 | Lead protective ring | 1 | ||
| 28 | 7095712-211 | Hexagon head bolt | 2 | Carbon structural steel of cold heading | M5•152 |
| 29 | 715710-211 | Screw of Cross head | 2 | Carbon structural steel of cold heading | M5•120 |
| 30 | 16602 | Light spring washer | 4 | ø5 | |
| 31 | 212571600 | Stator | 1 | ||
| 32 | 70305 | Lock nut of hexagon flange faces | 2 | ||
| 33 | 212571700 | Rotor | 1 | ||
| 34 | 14032 | Bearing 6203-2Z | 2 |
FAQ
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: Generally, 1000 pcs can be delivered within 25 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome
Q7:Can you accept non-standard customization?
A7:We have the ability to develop new products and can customize, develop and research according to your requirements
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| After-sales Service: | Remote Guided Maintenance |
|---|---|
| Warranty: | 2 Years |
| Principle: | Mixed-Flow Compressor |
| Samples: |
US$ 560/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2024-02-08
China Standard Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13bar with Ce air compressor CHINAMFG freight
Product Description
| Model | LGPM-10HP | LGPM-15HP | LGPM-20HP | LGPM-30HP | LGPM-50HP | LGPM-60HP |
| Motor Power(KW) | 7.5 | 11 | 15 | 22 | 37 | 45 |
| Capacity/Pressure (m3/min/MPa) |
1.2/0.7 | 1.71/0.7 | 2.3/0.7 | 3.8/0.7 | 6.4/0.7 | 8.5/0.7 |
| 1.1/0.8 | 1.65/0.8 | 2.25/0.8 | 3.6/0.8 | 6.2/0.8 | 8.0/0.8 | |
| 0.9/1.0 | 1.32/1.0 | 1.8/1.0 | 3.0/1.0 | 5.6/1.0 | 7.5/1.0 | |
| 0.8/1.2 | 1.1/1.2 | 1.6/1.2 | 2.6/1.2 | 5.0/1.2 | 7.0/1.2 | |
| LubricLGPMing oil(L) | 12 | 16 | 16 | 22 | 26 | 26 |
| Noise db(A) | 60-70±2 | 60-70±2 | 60-70±2 | 60-70±2 | 60-70±2 | 60-70±2 |
| Length(mm) | 780 | 1050 | 1050 | 1300 | 1470 | 1460 |
| Width(mm) | 600 | 700 | 700 | 850 | 1000 | 1000 |
| Height(mm) | 1571 | 1150 | 1150 | 1100 | 1380 | 1380 |
| Weight(Kg) | 215 | 335 | 335 | 465 | 630 | 825 |
| Model | LGPM-75HP | LGPM-100HP | LGPM-125HP | LGPM-150HP | LGPM-175HP | LGPM-200HP |
| Motor Power(KW) | 55 | 75 | 90 | 110 | 132 | 160 |
| Capacity/Pressure (m3/min/MPa) |
10.5/0.7 | 13.2/0.7 | 16.2/0.7 | 21.0/0.7 | 24.6/0.7 | 31.0/0.7 |
| 10.0/0.8 | 13.0/0.8 | 15.8/0.8 | 20.0/0.8 | 23.0/0.8 | 30.0/0.8 | |
| 8.5/1.0 | 10.9/1.0 | 14.0/1.0 | 18.0/1.0 | 21.0/1.0 | 26.0/1.0 | |
| 7.6/1.2 | 9.8/1.2 | 12.8/1.2 | 16.0/1.2 | 18.8/1.2 | 22.0/1.2 | |
| LubricLGPMing oil(L) | 54 | 54 | 72 | 90 | 90 | 90 |
| Noise db(A) | 70-76±2 | 70-76±2 | 70-76±2 | 70-76±2 | 70-76±2 | 70-76±2 |
| Length(mm) | 1900 | 1900 | 1900 | 2571 | 2571 | 2360 |
| Width(mm) | 1250 | 1250 | 1250 | 1590 | 1590 | 1610 |
| Height(mm) | 1600 | 1600 | 1600 | 1810 | 1810 | 1860 |
| Weight(Kg) | 1130 | 1230 | 1325 | 1520 | 1710 | 185 |
ZheJiang Compressor Import & Export Co.,Ltd. is located in the logistics capital of China, 1 of the important
birthplaces of Chinese civilization-HangZhou, ZheJiang Province.
With professinal manufacturing experience and first -class comprehensive scientific and technological strength of the talent team, as the energy-saving compressor system leader and remowed in the industry.
We specializes in R & D and sales of power frequency ,permanent magnet frequency conversion ,two -stage compressor permanent magnet frequency conversion ,low -voltage and mobile screw air compressor . With a deep industry background , one step ahead ambition .
With the professional enthusiasm for screw air compressor , team innovation , to meat the challenges of enterprise’s
own determination and the rigorous attitude of excellence,products are strictly in accordance with IOS 9001 international quality procedures,to provide customers with energy -saving and reliable products .
We warmly welcomes people from all around the world to visit the company to guide the establishment of a wide range of business contacts and cooperation .
Choosing ZheJiang Compressor Import & Export Co.,Ltd.is to choose quality and service ,choose culture and taste ,choose a permanent and trustworthy partner !
RFQ:
Q1: Are you factory or trade company?
A1: We are factory. Please check Our Company Profile.
Q2: What the exactly address of your factory?
A2: Xihu (West Lake) Dis. Innovation Park, Zaoyuan Town, HangZhou, ZheJiang , China
Q3: Warranty terms of your machine?
A3: 18 months warranty for the machine,technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes.
Q5: How long will you take to arrange production?
A5: Deliver standard goods within 30days, Other customized goods is TBD.
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.
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| Lubrication Style: | Oil-less |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
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What Is the Role of Water Separators in Water-Lubricated Compressors?
In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:
Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.
The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:
- Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
- Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
- Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
- Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.
By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.
It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.
Are There Regulations Governing the Use of Water-Lubricated Air Compressors?
When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:
1. Occupational Safety and Health Administration (OSHA) Regulations:
OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.
2. Environmental Protection Agency (EPA) Regulations:
The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.
3. International Organization for Standardization (ISO) Standards:
The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.
4. Manufacturer Guidelines and Recommendations:
In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.
It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.
By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.
How Do Water-Lubricated Air Compressors Compare to Oil-Lubricated Ones?
Water-lubricated air compressors and oil-lubricated air compressors have distinct differences in terms of lubrication method, performance, maintenance, and environmental impact. Here is a detailed comparison between the two:
| Water-Lubricated Air Compressors | Oil-Lubricated Air Compressors | |
|---|---|---|
| Lubrication Method | Water is used as the lubricant in water-lubricated compressors. It provides lubrication and heat dissipation. | Oil is used as the lubricant in oil-lubricated compressors. It provides lubrication, sealing, and heat dissipation. |
| Performance | Water lubrication offers efficient heat dissipation and cooling properties. It can effectively remove heat generated during compressor operation, preventing overheating and prolonging the compressor’s lifespan. Water lubrication can be suitable for applications where high heat generation is a concern. | Oil lubrication provides excellent lubrication properties, ensuring smooth operation and reduced friction. It offers good sealing capabilities, preventing air leakage. Oil-lubricated compressors are often preferred for heavy-duty applications that require high pressure and continuous operation. |
| Maintenance | Water lubrication generally requires less maintenance compared to oil lubrication. Water does not leave sticky residues or deposits, simplifying the cleaning process and reducing the frequency of lubricant changes. However, water lubrication may require additional measures to prevent corrosion and ensure proper water quality. | Oil lubrication typically requires more maintenance. Regular oil changes, filter replacements, and monitoring of oil levels are necessary. Contaminants, such as dirt or moisture, can adversely affect oil lubrication and require more frequent maintenance tasks. |
| Environmental Impact | Water lubrication is more environmentally friendly compared to oil lubrication. Water is non-toxic, biodegradable, and does not contribute to air or water pollution. It has a lower environmental impact and reduces the risk of contamination in case of leaks or spills. | Oil lubrication can have environmental implications. Oil leaks or spills can contaminate the environment, including air, soil, and water sources. Used oil disposal requires proper handling to prevent pollution. Oil-lubricated compressors also release volatile organic compounds (VOCs) into the air, contributing to air pollution. |
In summary, water-lubricated air compressors excel in efficient heat dissipation, require less maintenance, and have a lower environmental impact. On the other hand, oil-lubricated air compressors offer excellent lubrication properties and are suitable for heavy-duty applications. The choice between water and oil lubrication depends on specific requirements, operating conditions, and environmental considerations.
editor by CX 2024-02-03