Product Description
Industrial Portable Silence Electric Compressors Mini Refrigerated Air Dryer Compressor
Product Parameters
| Name | Four Pole Air Compressor |
| Applicable Industries | Manufacturing Plant, Food & Beverage Factory, Printing Shops, Construction works , Food & Beverage Shops, Advertising Company |
| Showroom Location | None |
| Machinery Test Report | Provided |
| Video outgoing-inspection | Provided |
| Marketing Type | Other |
| Core Components | Pressure vessel, Engine, Motor, Pump, Bearing |
| Gas Type | Air |
| Configuration | PORTABLE |
| Power Source | AC POWER |
| Type | PISTON |
| Lubrication Style | Oil-free |
| Mute | Yes |
| Voltage | 220V |
| OEM | Welcomed |
| Certification | CE, ISO9001 |
|
MODEL NAME |
Delivery rate at 0 bar |
Max. pressure |
Nominal pressure |
Noise level at nomal pressure |
Motor input |
Voltage |
Frequency |
|
XLOF1500-S |
240 L/min |
8 bar |
6 bar |
55 db(A) |
1.5 KW |
220 V |
50Hz |
Product Display
Company Profile
Founded in 2002, ZHangZhoug CHINAMFG Electromechanical Co., Ltd. focus on manufacturing air compressors for more than 15 years. Our company is located in Daxi Pump Industrial Area, HangZhou City, ZHangZhoug, China. having more than 15000 square meter working area.We specialize in all kinds of piston air compressors, especially having advantages in our new advanced heavy-duty oil-free air compressors.
FAQ
Q1: Are you a factory or a trading company?
A: A: Manufacturer and we focus on the development and production of air compressors for more than 20 years.
Q2: Is OEM service available?
A: Of course. We have many years experience of OEM service.
Q3: Can I get a sample to check the quality?
A: We are glad to offer you samples for test. Leave us message of the item you want or your requirements. We will reply you within 24 hours in working time.
Q4: I am buying from another supplier, but need better service, would you match or beat the price I am paying?
A: We always feel we provide the best service and competitive prices. We would be more than happy to personalize a competitive quote for you, just email us.
Q5: Is customized service available?
A: Of course, OEM & ODM both are available. Please contact us for details.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
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Can air compressors be used for cleaning and blowing dust?
Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:
1. Cleaning Machinery and Equipment:
Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.
2. Dusting Surfaces:
Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.
3. Cleaning HVAC Systems:
Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.
4. Blowing Dust in Workshops:
In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.
5. Cleaning Electronics and Computer Equipment:
Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.
6. Industrial Cleaning Applications:
Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.
When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.
Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.
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What safety precautions should be taken when working with compressed air?
Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:
1. Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.
2. Compressed Air Storage:
Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.
3. Pressure Regulation:
Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.
4. Air Hose Inspection:
Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.
5. Air Blowguns:
Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.
6. Air Tool Safety:
Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.
7. Air Compressor Maintenance:
Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.
8. Training and Education:
Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.
9. Lockout/Tagout:
When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.
10. Proper Ventilation:
Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.
By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.
What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2024-02-11
China factory Screw Air Compressor Oil Free Portable Water Lubrication Oil-Less Machines Industrial Equipment 40 Bar Rotary Electric Head Sale Transmission Rotary Compressor air compressor price
Product Description
Screw Air Compressor Oil free portable water lubrication oil-less machines industrial equipment 40 bar rotary electric head sale transmission rotary compressor
Main uses and guarantees:
Energy saving: energy saving more than 15% compared with dry oil-free compressor.
Environment protection: no using any lubricate oil to avoid environment pollution.
Reliability: absolutely guarantee oil-free.
Because the purified water takes part into the compressing process to seal, cool and lubricate, it increases efficiency. With the same motor power, comparing with dry oil-free air compress, there is 15% more air production of oil-free screw air compressor of water lubrication, it reduces the energy consumption greatly. The consumption material of oil-free screw air compressor is only water, air filter and water filter, the maintenance cost is very low.
100% oil-free compressed air, 100% purified compressed air, 100% no oil pollution risk.
In the process of food and drink industry, medical industry, packing industry, electronic manufacture, painting industry, powder coating industry and textile manufacturing, it must avoid any risk of oil pollution, otherwise it would cause serious consequences such as manufacture damages and stop, brand and credit losing. CMN oil-free screw air compressor takes water for lubrication, there is not any lubricate oil in the air end, and at the meantime, because the purified water clean the air, the compressor air is absolutely clear and not any pollution.
Guarantee: High precision, high wear resistance, low noise, smooth and steady, high strength
Our OEM/ODM company provides you what best matches your needs
Our product can be adapted. Please give us the required model name so we can provide you the most accurate quotation.
This chart if for reference, if you need different features, provide us all relevant details for your project and we will be glad to help you finding the product matching your need at the best quality with the lowest price.
Please note the price and the MOQ may vary regarding the product you chose: do not hesitate to contact us to know more!
| SPECIFICATIONS FOR 25 TON CRAWLER EXCAVATOR | |||
|
Engine |
Engine model | Kw/rpm | 135.5/2150 |
| No. of cylinders | Kw/rpm | 637/1800 | |
| Net Power | L | 6.494 | |
|
Main performance parameters |
Main performance parameters | km/h | 5.9/4.0 |
| Travel speed (max. & min.) | ° | <=35 | |
| Max. Gradeability | rpm | 11.3 | |
|
Hydraulic system |
Hydraulic system | KPa | 50.1 |
| Main pump | KN | 161 | |
| Rate flow | KN | 125 | |
Main Features
1) Simple structure in linear type ,easy in installation and maintation.
2) Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts.
3) High pressure double crank to control the die opening and closing.
4) Running in a high automatization and intellectualization,no pollution
5) Apply a linker to connect with the air conveyor ,which can directly inline with filling machine .
company information
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Oil-less |
|---|---|
| Power Source: | AC Power |
| Installation Type: | Stationary Type |
| Transport Package: | Wooden Case |
| Trademark: | EPT |
| Origin: | Zhejiang China |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
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How Do You Ensure Proper Water Lubrication in Air Compressors?
Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:
- Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
- Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
- Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
- Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
- Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
- Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.
By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.
How Are Water-Lubricated Air Compressors Used in Automotive Applications?
Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:
Tire Inflation:
- Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
- Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.
Painting and Finishing:
- Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
- Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.
Brake and Suspension Systems:
- Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
- Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.
Diagnostic and Testing Equipment:
- Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
- Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.
Overall, water-lubricated air compressors play a significant role in various automotive applications, including tire inflation, painting and finishing, brake and suspension systems, and diagnostic and testing equipment. Their use helps ensure efficient and reliable operation, improved productivity, and high-quality results in automotive service, repair, and manufacturing processes.
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Can Water-Lubricated Air Compressors Be Used in Medical Applications?
Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:
- Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
- Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
- Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
- Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
- Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
- Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.
While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.
editor by CX 2024-02-10
China manufacturer Low Noise Oil Free Air Compressor 132kw Rotary Electric Screw Air Compressor portable air compressor
Product Description
Product Description
HY(V)-Z Series Medium Voltage Permanent Magnet Variable Frequency Screw Air Compressor
01.Advanced Medium Voltage Dual Stage Mainframe
1. Two-stage integrated design, oil mist spray cooling is used between stages, which reduces the temperature of the air, and the compression process is close to the most energy-saving isothermal compression. In principle, two-stage compression saves 5%-8% of energy compared to single-machine compression ;
2. It is suitable for the compression ratio matching of medium voltage , the leakage in the main engine is small, and the volumetric efficiency is high;
3. The bearing adopts imported heavy-duty bearing, which makes the force of the rotor better; the two-stage rotors are HY iven by helical gears respectively, so that each stage of the rotor has the best linear speed;
4. The third-generation asymmetric rotor technology, the tooth surface is processed by the German KAPP rotor grinder, creating a high-precision rotor, which is the first guarantee for the high efficiency and stability of the host.
02.High efficiency permanent magnet synchronous motor
1. IP54 protection grade, which is more stable and reliable than IP23 in harsh environment;
2. Low temperature rise design, higher efficiency, and extended the service life of the motor;
3. Use ceramic plated bearings to completely eliminate the influence of shaft current on bearings;
4. It is made of rare earth permanent magnet materials, with large torque and small current during startup and operation;
5. With reasonable magnetic field design and magnetic density distribution, the working frequency range of energy-saving motors is wider and the operating noise is low;
6. Cooperating with the operation of the frequency converter, the frequency conversion soft start is realized, which avoids the strong mechanical impact of the machine and equipment when the motor is started at full pressure, and is conducive
to protecting the mechanical equipment, reducing equipment maintenance and improving the reliability of the equipment.
03 . Special valve group
1. Intake valve: It adopts a special normally closed butterfly valve for medium voltage , with a non-return function, stable operation, high precision of air volume control, built-in noise reduction design, low cavitation noise and long service life;
2. Minimum pressure maintenance valve: special valve for medium voltage , high pressure resistance, high temperature resistance, accurate opening pressure, ensuring stable pressure in the barrel, ultra-fast return to seat, strong sealing, ensuring no backflow of gas, low pressure loss and high efficiency ;
3. Temperature control valve: The unit is equipped with a mixed-flow temperature control valve to ensure that the unit is more convenient to start in a low temperature environment, and to ensure the oil supply of the unit at any time; by controlling the oil supply temperature of the main engine to ensure that the unit is in the best performance state;
4. Oil cut-off valve: special normally closed valve for medium voltage , controlled by the exhaust pressure of the machine head. When starting up, the valve opens quickly to ensure that the compressor is lubricated and warmed up as soon as possible; when shutting down, the valve prevents oil from being ejected from the intake end.
04.Advanced and reliable electric control system
1. Large-size color LCD touch screen, with good man-machine communication interface, touch screen with anti-mistouch and sleep function;
2. It adopts double frequency conversion system, which is more energy-saving. The frequency converter and the motor are perfectly matched, and the low frequency and high torque can output 180% of the rated torque;
3. According to the characteristics of medium voltage, a special program is developed, with multiple pressure sensors and multiple temperature sensors, which can comprehensively detect the operating status of the unit, and automatically control the machine status without special care;
4. Configure the Internet of Things, you can check the operating status of the unit on the mobile phone;
5. Independent air duct design, suitable for various working conditions.
05.Silent centrifugal fan
1. Adopt centrifugal fan, brand-new separate radial cooling fan design, with special cooler, better cooling effect and more energy saving;
2. Compared with axial flow fans, centrifugal fans have higher wind pressure and lower noise;
3. Using variable frequency fan control, the oil temperature is constant, prolonging the service life of lubricating oil;
4. Due to the high wind pressure, the cooler and the filter are less likely to be blocked.
06.High quality triple filter
1. The filtration area of the air filter exceeds 150% of the normal requirement, the inlet pressure loss is low, and the energy efficiency is good;2. The oil filter adopts a full-flow built-in pressure-bearing oil filter suitable for medium voltage conditions. The rated processing capacity of the oil filter is 1.3 times the circulating oil volume. The imported filter material and the design scheme of large margin are selected, which has high filtration precision and good durability.
3. The oil is divided into special customized oil, which is designed and developed for medium-pressure working conditions, with wide applicable pressure range, good separation effect and low operating pressure loss; imported glass fiber material is selected;
4. The design of the 3 filter positions is reasonable, the maintenance is convenient, and the downtime is reduced.
07.High quality and efficient coupling
1. The coupling is a torsional elastic coupling with a failure protection function, which can effectively damp and reduce the vibration and impact generated during operation;
2. The elastic body is only under pressure and can bear a larger load, and the drum-shaped teeth of the elastic body can avoid stress concentration.
Overall energy saving of products
Compared with power frequency air compressor, energy-saving variable frequency air compressor has practical significance.
1. The pressure control of the inverter air compressor is accurate. It can quickly respond to pressure changes, adjust the speed of the permanent magnet motor, control the pressure fluctuation range within 0.1bar, stabilize the pipe network pressure, provide the necessary air volume with the most reasonable power, and reduce excess energy consumption.
2. The variable frequency air compressor adopts the method of variable frequency starting, which eliminates the CHINAMFG current of the star-delta starting, and starts smoothly. Reduce the starting power, reduce the impact on the grid and equipment, and reduce equipment operating noise.
3. The frequency conversion control is more excellent than the ordinary throttling control. The adjustment range of the flow rate is larger, and with the high-efficiency permanent magnet motor, the energy saving effect is more significant at low percentage flow rate.
4. Most of the cost in the life cycle of the air compressor is generated by the electricity it consumes. The power consumption of the compressor is closely related to the air used on site. The inverter air compressor can not only ensure smooth and guaranteed production, but also save considerable electricity bills and achieve a CHINAMFG situation for the enterprise.
Energy consumptionMaintenance cost
Purchase cost
Energy consumption-Maintenance cost
Purchase cost energy conservation
Product application scenarios
Mining equipment: used for high-pressure blasting mining, HY iving all kinds of pneumatic machinery.
Baling machine: the air compressor is used in the pneumatic baling machine. After compressing the air, the piston of the cylinder is pressed down to HY ive the vibrator to move quickly, so that the overlapping part of the packing belt has a hot-melt effect.
Product case
An oil field borders the CHINAMFG Sea in the East, the central ZheJiang Plain in the west, ZheJiang Province in the southeast, and the junction of ZheJiang and HangZhou in the north. It spans 25 districts, cities and counties in ZheJiang , HangZhou and ZheJiang provinces. The exploration and development construction began in January 1964, with a total exploration and development area of 18716 square meters. The oil headquarters is located in ZheJiang Xihu (West Lake) Dis. New Area, the key development and opening-up construction area of the national “Eleventh Five Year Plan”. It is 190 kilometers away from ZheJiang , 40 kilometers away from ZheZheJiang ngang and 70 kilometers away from ZheJiang International Airport. It has a superior geographical location, developed sea, land and air transportation and convenient traffic. It is an important part of the CHINAMFG rim economic circle. HY -45z from CHINAMFG company is mainly used for pipeline purging and gas supply.
M edium voltage direct-coupled CHINAMFG
| HY-Z | Working pressure | Capacity | Power | NOise | Air outlet | Net weight | |||
| bar | Psig | (m3/min) | cfm | kW | hp | dB | Pipe diameter |
||
| HY-18Z | 20 | 291 | 1.7 | 61 | 18 | 25 | 65 ±3 | G3/4″ | 868 |
| 25 | 364 | 1.7 | 61 | 18 | 25 | 65 ±3 | G3/4″ | 868 | |
| 30 | 437 | 1.7 | 61 | 18 | 25 | 65±3 | G3/4″ | 868 | |
| HY-22Z | 20 | 291 | 2.1 | 74 | 22 | 30 | 65±3 | G3/4″ | 900 |
| 25 | 364 | 2.1 | 74 | 22 | 30 | 65±3 | G3/4″ | 900 | |
| 30 | 437 | 2.1 | 74 | 22 | 30 | 65 ±3 | G3/4″ | 900 | |
| 35 | 510 | 1.6 | 57 | 22 | 30 | 65±3 | G3/4″ | 900 | |
| 40 | 583 | 1.6 | 57 | 22 | 30 | 65±3 | G3/4″ | 900 | |
| HY-37Z | 20 | 291 | 3.3 | 117 | 37 | 50 | 65 ±3 | G3/4″ | 1340 |
| 25 | 364 | 3.3 | 117 | 37 | 50 | 65±3 | G3/4″ | 1340 | |
| 30 | 437 | 3.3 | 117 | 37 | 50 | 65 ± 3 | G3/4″ | 1340 | |
| 35 | 510 | 3.0 | 106 | 37 | 50 | 65 ± 3 | G3/4″ | 1340 | |
| 40 | 583 | 3.0 | 106 | 37 | 50 | 65±3 | G3/4″ | 1340 | |
| HY-55Z | 20 | 291 | 6.4 | 225 | 55 | 75 | 67±3 | DN32 | 2100 |
| 25 | 364 | 5.0 | 176 | 55 | 75 | 67±3 | DN32 | 2100 | |
| 30 | 437 | 4.7 | 165 | 55 | 75 | 67 ±3 | DN32 | 2100 | |
| 35 | 510 | 4.3 | 151 | 55 | 75 | 67±3 | DN32 | 2100 | |
| 40 | 583 | 3.8 | 133 | 55 | 75 | 67 ±3 | DN32 | 2100 | |
| HY-75Z | 20 | 291 | 7.2 | 255 | 75 | 100 | 68±3 | DN32 | 2300 |
| 25 | 364 | 7.0 | 248 | 75 | 100 | 68±3 | DN32 | 2300 | |
| 30 | 437 | 6.7 | 237 | 75 | 100 | 68±3 | DN32 | 2300 | |
| 35 | 510 | 6.3 | 223 | 75 | 100 | 68±3 | DN32 | 2300 | |
| 40 | 583 | 5.7 | 201 | 75 | 100 | 68±3 | DN32 | 2300 | |
| HY-90Z | 20 | 291 | 12.0 | 423 | 90 | 120 | 70 ±3 | DN32 | 2800 |
| 25 | 364 | 10.3 | 364 | 90 | 120 | 70±3 | DN32 | 2800 | |
| 30 | 437 | 10.0 | 353 | 90 | 120 | 70 ±3 | DN32 | 2800 | |
| 35 | 510 | 6.3 | 223 | 90 | 120 | 70±3 | DN32 | 2800 | |
| 40 | 583 | 5.8 | 205 | 90 | 120 | 70±3 | DN32 | 2800 | |
| HY-110Z | 20 | 291 | 13.7 | 483 | 110 | 150 | 72 ±3 | DN40 | 3000 |
| 25 | 364 | 12.5 | 440 | 110 | 150 | 72 ±3 | DN40 | 3000 | |
| 30 | 437 | 10.3 | 363 | 110 | 150 | 72 ±3 | DN40 | 3000 | |
| 35 | 510 | 9.6 | 339 | 110 | 150 | 72 ±3 | DN40 | 3000 | |
| 40 | 583 | 9.1 | 321 | 110 | 150 | 72 ±3 | DN40 | 3000 | |
| HY-132Z | 20 | 291 | 16.3 | 576 | 132 | 175 | 74 ±3 | DN50 | 3200 |
| 25 | 364 | 13.5 | 476 | 132 | 175 | 74±3 | DN50 | 3200 | |
| 30 | 437 | 12.2 | 430 | 132 | 175 | 74 ±3 | DN50 | 3200 | |
| 35 | 510 | 11.8 | 416 | 132 | 175 | 74 ±3 | DN50 | 3200 | |
| 40 | 583 | 11.3 | 398 | 132 | 175 | 74 ±3 | DN50 | 3200 | |
| HY-160Z | 20 | 291 | 20.0 | 706 | 160 | 215 | 75 ±3 | DN50 | 3600 |
| 25 | 364 | 16.1 | 567 | 160 | 215 | 75 ±3 | DN50 | 3600 | |
| HY-185Z | 20 | 291 | 23.5 | 829 | 185 | 250 | 76±3 | DN50 | 3800 |
| 25 | 364 | 18.5 | 652 | 185 | 250 | 76±3 | DN50 | 3800 | |
| HY-200Z | 20 | 291 | 26.0 | 918 | 200 | 270 | 76±3 | DN50 | 4800 |
| 25 | 364 | 22.9 | 809 | 200 | 270 | 76±3 | DN50 | 4800 | |
| 30 | 437 | 22.2 | 783 | 200 | 270 | 76 ±3 | DN50 | 4800 | |
| HY-200ZW | 20 | 291 | 30.2 | 1067 | 220 | 300 | 78 ±3 | DN65 | 5000 |
| 25 | 364 | 25.8 | 911 | 220 | 300 | 78 ±3 | DN65 | 5000 | |
| 30 | 437 | 23.2 | 819 | 220 | 300 | 78±3 | DN65 | 5000 | |
| 35 | 510 | 22.0 | 776 | 220 | 300 | 78±3 | DN65 | 5000 | |
| HY-250ZW | 20 | 291 | 34.2 | 1207 | 250 | 350 | 78±3 | DN65 | 5500 |
| 25 | 364 | 29.1 | 1026 | 250 | 350 | 78 ±3 | DN65 | 5500 | |
| 30 | 437 | 27.5 | 972 | 250 | 350 | 78±3 | DN65 | 5500 | |
| 35 | 510 | 25.2 | 888 | 250 | 350 | 78±3 | DN65 | 5500 | |
| 40 | 583 | 22.8 | 804 | 250 | 350 | 78±3 | DN65 | 5500 | |
| HY-280ZW | 20 | 291 | 37.7 | 1330 | 280 | 375 | 80±3 | DN65 | 5800 |
| 25 | 364 | 34.0 | 1200 | 280 | 375 | 80±3 | DN65 | 5800 | |
| 30 | 437 | 30.0 | 1060 | 280 | 375 | 80±3 | DN65 | 5800 | |
| 35 | 510 | 27.3 | 965 | 280 | 375 | 80±3 | DN65 | 5800 | |
| 40 | 583 | 25.0 | 881 | 280 | 375 | 80±3 | DN65 | 5800 | |
| HY-315ZW | 30 | 437 | 33.7 | 1189 | 315 | 422 | 80±3 | DN65 | 6400 |
| 35 | 510 | 29.8 | 1053 | 315 | 422 | 80±3 | DN65 | 6400 | |
| 40 | 583 | 27.1 | 958 | 315 | 422 | 80±3 | DN65 | 6400 | |
CHINAMFG compressor product parameter table follows
1 The exhaust gas volume value is the gas volume flow rate in the following state (temperature: 32°C, atmospheric pressure: 101.325KPa)
2. Pressure value after exhaust pressure check valve
3. The noise value is the value in the anechoic chamber, test tolerance: 3dB(A)
Medium voltage permanent magnet variable frequency CHINAMFG
| HY(V)-Z | Working pressure | Capacity | Power | Noise | Air outlet | Net weight | |||
| bar | psig | (m3/min) | cfm | kW | hp | dB | Pipe diameter | ||
| HYV-55Z | 20 | 291 | 3.8-6.4 | 134-226 | 55 | 75 | 67±3 | DN32 | 2200 |
| 25 | 364 | 3.6-6.0 | 127-212 | 55 | 75 | 67±3 | DN32 | 2200 | |
| 30 | 437 | 3.1-5.2 | 109-184 | 55 | 75 | 67±3 | DN32 | 2200 | |
| 35 | 510 | 2.6-4.3 | 92-152 | 55 | 75 | 67±3 | DN32 | 2200 | |
| 40 | 583 | 2.3-3.8 | 81-134 | 55 | 75 | 67±3 | DN32 | 2200 | |
| HYV-75Z | 20 | 291 | 4.6-7.7 | 162-272 | 75 | 100 | 68±3 | DN32 | 2400 |
| 25 | 364 | 4.5-7.5 | 159-265 | 75 | 100 | 68±3 | DN32 | 2400 | |
| 30 | 437 | 4.0-6.7 | 141-237 | 75 | 100 | 68±3 | DN32 | 2400 | |
| 35 | 510 | 3.8-6.3 | 134-222 | 75 | 100 | 68±3 | DN32 | 2400 | |
| 40 | 583 | 3.0-5.0 | 106-177 | 75 | 100 | 68±3 | DN32 | 2400 | |
| HY-90Z | 20 | 291 | 6.7-11.2 | 237-396 | 90 | 120 | 70±3 | DN32 | 2800 |
| 25 | 364 | 6.2-10.3 | 219-364 | 90 | 120 | 70±3 | DN32 | 2800 | |
| 30 | 437 | 6.0-10.0 | 212-353 | 90 | 120 | 70±3 | DN32 | 2800 | |
| 35 | 510 | 4.1-6.8 | 145-240 | 90 | 120 | 70±3 | DN32 | 2800 | |
| 40 | 583 | 3.8-6.3 | 134-222 | 90 | 120 | 70±3 | DN32 | 2800 | |
| HYV-110Z | 20 | 291 | 8.2-13.6 | 290-480 | 110 | 150 | 72±3 | DN40 | 3100 |
| 25 | 364 | 7.5-12.5 | 265-441 | 110 | 150 | 72±3 | DN40 | 3100 | |
| 30 | 437 | 6.5-10.8 | 230-381 | 110 | 150 | 72±3 | DN40 | 3100 | |
| 35 | 510 | 5.8-9.6 | 205-339 | 110 | 150 | 72±3 | DN40 | 3100 | |
| 40 | 583 | 5.5-9.1 | 194-321 | 110 | 150 | 72±3 | DN40 | 3100 | |
| HYV-132Z | 20 | 291 | 10.1-16.8 | 357-593 | 132 | 175 | 74±3 | DN40 | 3300 |
| 25 | 364 | 9.0-15.0 | 318-530 | 132 | 175 | 74±3 | DN40 | 3300 | |
| 30 | 437 | 7.9-13.1 | 279-463 | 132 | 175 | 74±3 | DN40 | 3300 | |
| 35 | 510 | 7.1-11.8 | 251-417 | 132 | 175 | 74±3 | DN40 | 3300 | |
| 40 | 583 | 6.8-11.3 | 240-399 | 132 | 175 | 74±3 | DN40 | 3300 | |
| HYV-160Z | 20 | 291 | 9.6-16.0 | 339-565 | 160 | 215 | 75±3 | DN50 | 3800 |
| 25 | 364 | 10.0-16.6 | 353-586 | 160 | 215 | 75±3 | DN50 | 3800 | |
| 30 | 437 | 9.8-16.3 | 346-576 | 160 | 215 | 75±3 | DN40 | 3700 | |
| 35 | 510 | 9.4-15.6 | 332-551 | 160 | 215 | 75±3 | DN50 | 3800 | |
| 40 | 583 | 8.3-13.8 | 293-487 | 160 | 215 | 75±3 | DN40 | 3700 | |
| HYV-185Z | 20 | 291 | 14.1-23.5 | 498-830 | 185 | 250 | 76±3 | DN50 | 4000 |
| 25 | 364 | 11.7-19.5 | 413-689 | 185 | 250 | 76±3 | DN50 | 4000 | |
| HYV-200Z | 20 | 291 | 15.6-26.0 | 551-918 | 200 | 270 | 76±3 | DN50 | 4200 |
| 25 | 364 | 13.7-22.9 | 484-809 | 200 | 270 | 76±3 | DN50 | 4200 | |
| 30 | 437 | 13.3-22.2 | 470-784 | 200 | 270 | 76±3 | DN50 | 4200 | |
| HYV-220ZW | 20 | 291 | 17.8-29.7 | 629-1049 | 220 | 300 | 78±3 | DN65 | 5000 |
| 25 | 364 | 15.5-25.8 | 547-911 | 220 | 300 | 78±3 | DN65 | 5000 | |
| 30 | 437 | 13.9-23.2 | 491-819 | 220 | 300 | 78±3 | DN65 | 5000 | |
| 35 | 510 | 13.2-22.0 | 565-777 | 220 | 300 | 78±3 | DN65 | 5000 | |
| 40 | 583 | 12.2-20.3 | 431-717 | 220 | 300 | 78±3 | DN65 | 5000 | |
| HYV-250ZW | 20 | 291 | 20.5-34.2 | 724-1208 | 250 | 350 | 78±3 | DN65 | 5700 |
| 25 | 364 | 17.5-29.1 | 618-1571 | 250 | 350 | 78±3 | DN65 | 5700 | |
| 30 | 437 | 16.5-27.5 | 583-971 | 250 | 350 | 78±3 | DN65 | 5700 | |
| 35 | 510 | 15.1-25.2 | 533-890 | 250 | 350 | 78±3 | DN65 | 5700 | |
| 40 | 583 | 13.7-22.8 | 484-805 | 250 | 350 | 78±3 | DN65 | 5700 | |
| HYV-280ZW | 20 | 291 | 22.6-37.7 | 798-1331 | 280 | 375 | 80±3 | DN65 | 6000 |
| 25 | 364 | 20.4-34.0 | 720-1201 | 280 | 375 | 80±3 | DN65 | 6000 | |
| 30 | 437 | 18.0-30.0 | 636-1059 | 280 | 375 | 80±3 | DN65 | 6000 | |
| 35 | 510 | 16.4-27.3 | 579-964 | 280 | 375 | 80±3 | DN65 | 6000 | |
| 40 | 583 | 15.0-25.0 | 530-883 | 280 | 375 | 80±3 | DN65 | 6500 | |
4. Please consult our company for use in harsh working conditions such as high temperature, high humidity, high cold and high dust
5. Dimensions and weight of the whole machine are subject to change without prior notice
5. Please do not use compressed air directly for medical equipment inhaled by the human body
FAQ
Q1: What is the rotor speed for the air end?
A1: 2980rmp.
Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)
Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).
Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.
Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.
Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.
Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.
Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.
Q9: Do you have spare parts in stock?
A9: Yes, we do.
Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Provide After-Sell Sevice |
|---|---|
| Warranty: | 18months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Customization: |
Available
|
|
|---|
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What Is the Role of Water Separators in Water-Lubricated Compressors?
In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:
Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.
The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:
- Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
- Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
- Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
- Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.
By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.
It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.
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Can Water-Lubricated Compressors Be Integrated into Existing Systems?
Yes, water-lubricated compressors can be integrated into existing systems, but certain considerations need to be taken into account. Here’s a detailed explanation of integrating water-lubricated compressors into existing systems:
Space and Compatibility:
- Physical Space: Before integrating a water-lubricated compressor into an existing system, it’s important to assess the available physical space. Water-lubricated compressors may require additional components such as water pumps, filters, and separators, which need to be accommodated within the existing system layout.
- Compatibility: Compatibility between the water-lubricated compressor and the existing system is crucial. Factors such as pressure ratings, flow rates, electrical requirements, and control systems should be evaluated to ensure a seamless integration. It may be necessary to make modifications or upgrades to the existing system to achieve compatibility.
Water Supply:
- Water Source: Integrating a water-lubricated compressor requires a suitable water source. The availability of a clean and reliable water supply should be assessed. The water source can be from a municipal water supply, a well, or other water storage systems depending on the specific requirements of the compressor.
- Water Treatment: If the existing water supply does not meet the necessary quality standards for the water-lubricated compressor, water treatment systems may need to be installed. Water treatment can involve filtration, softening, or chemical treatment to ensure the water is clean and suitable for lubrication.
Installation and Configuration:
- Professional Installation: Integrating a water-lubricated compressor into an existing system typically requires professional installation. Qualified technicians or engineers with experience in water-lubricated compressors should handle the installation process to ensure proper configuration and alignment with the existing system.
- Piping and Connections: The installation may involve connecting the water-lubricated compressor to the existing piping system. Proper sizing, materials, and connections should be used to maintain the integrity of the system and prevent leaks or pressure losses.
System Performance and Optimization:
- System Evaluation: After integrating the water-lubricated compressor, it’s important to evaluate the overall performance of the system. This includes assessing the compressor’s efficiency, lubrication effectiveness, cooling capacity, and any potential impacts on the existing components.
- System Adjustments: Depending on the findings of the system evaluation, adjustments or fine-tuning may be necessary to optimize the performance of the integrated water-lubricated compressor. This can involve adjusting operating parameters, control settings, or making additional modifications to enhance system efficiency and reliability.
Overall, integrating water-lubricated compressors into existing systems is possible with proper planning, evaluation, and professional installation. Considering factors such as space availability, compatibility, water supply, installation requirements, and system optimization will help ensure a successful integration and the effective operation of the water-lubricated compressor within the existing system.
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Advantages of Using Water as a Lubricant in Air Compressors
Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:
- Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
- Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
- Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
- Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
- Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.
Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.
editor by CX 2024-01-22
China Hot selling CHINAMFG 24L 1100W Electric Portable Mini Silent Oil Free Air Compressor air compressor oil
Product Description
VIDO 1.5hp 7 bar 24L 2800rpm silent oil free air compressor
| Silent Oil Free Air Compressor | |||
|
Power input |
600W(0.8HP) |
1100W(1.5HP) |
1500W(2HP) |
|
Rated voltage |
220-240V~50Hz |
220-240V~50Hz |
220-240V~50Hz |
|
Rated speed |
2800/min |
2800/min |
2800/min |
|
Tank volume |
8L |
24L |
50L |
|
Max work pressure |
7bar(100psi) |
7bar(100psi) |
8bar(116psi) |
|
Air flow |
50L/min (3m3/H) |
120L/min(7.2m3/H) |
240L/min(14.4m3/H) |
|
Air refilling speed |
≤ 15s |
≤22s |
≤ 35s |
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Warranty: | 1 Year |
|---|---|
| Lubrication Style: | Oil-less |
| Power Source: | AC Power |
| Type: | Piston |
| Condition: | New |
| Tank Volume: | 24L |
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Can Water-Lubricated Air Compressors Be Used in Cold Climates?
Water-lubricated air compressors can be used in cold climates, but there are certain considerations and precautions to keep in mind. Here’s a detailed explanation of using water-lubricated air compressors in cold climates:
Freezing of Water:
- Potential for Freezing: In cold climates, the water used for lubrication in water-lubricated compressors can freeze, which can cause operational issues and damage to the equipment. Freezing can occur in the water supply lines, lubrication system, or water jackets if the temperature drops below the freezing point of water.
- Water Temperature: It is important to ensure that the water temperature remains above freezing throughout the compressor system. This can be achieved by using insulation, heat tracing, or heaters to maintain adequate water temperature. Monitoring the water temperature and implementing appropriate heating measures are crucial to prevent freezing-related problems.
Protection and Insulation:
- Protecting External Components: External components of water-lubricated compressors, such as valves, fittings, and pipes, may be exposed to cold temperatures. Insulating these components can help prevent freezing and ensure their proper functioning. Insulation materials, such as foam wraps or heat tapes, can be used to provide thermal protection.
- Water Supply Lines: Water supply lines that feed the compressor should be properly insulated and protected from freezing temperatures. Insulation can help maintain the water temperature and prevent freezing within the supply lines. Additionally, measures such as burying the supply lines below the frost line or using heat tracing cables can offer further protection against freezing.
Alternative Lubrication Methods:
- Oil-Lubricated Compressors: In extremely cold climates, where freezing is a significant concern, using oil-lubricated compressors instead of water-lubricated ones may be a more practical option. Oil-based lubrication systems are less prone to freezing and can provide reliable operation in colder temperatures. However, it is important to consider the specific requirements and limitations of oil-lubricated compressors for the intended application.
Manufacturer Recommendations:
- Consulting the Manufacturer: It is crucial to consult the manufacturer’s guidelines and recommendations regarding the use of water-lubricated compressors in cold climates. Manufacturers may provide specific instructions, modifications, or alternative solutions to ensure the safe and efficient operation of their equipment under cold weather conditions.
By implementing proper insulation, heating measures, and following the manufacturer’s guidance, water-lubricated air compressors can be used effectively in cold climates. It is important to assess the specific requirements of the application and consider the potential challenges associated with freezing temperatures to ensure the reliable and safe operation of the water-lubricated compressor system.
Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?
When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:
Water Quality:
- Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
- Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.
Water Temperature:
- Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
- Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.
Water Treatment:
- Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
- Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.
Manufacturer Recommendations:
- Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.
By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.
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What is a water lubrication air compressor?
A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:
Working Principle:
In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.
Advantages:
1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.
2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.
3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.
4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.
Applications:
Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:
- Food and beverage processing
- Pharmaceutical manufacturing
- Electronics manufacturing
- Spray painting and coating
- Laboratories and research facilities
- Dental offices
These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.
editor by CX 2024-01-15
China Custom Portable High Pressure 30MPa 100L/Min Electric Air Compressor for Diving, Scba, Breathing small air compressor
Product Description
LYX100 series high pressure air compressor is a new portable model. It is the unique smallest
portable compressor in Chinese air compressor industry. It compresses atmosphere air to Max.
pressure 30Mpa, and the compressed air is purified and separated in the filter and separator. The
outlet air accords to GB18435-2001 diving breathing air standard. It is not only used for breathing
in diving, fire-fighting and underwater projects, but also to provide pure high pressure air for
various manufacturing industries. LYX100 lists the top priority for customers at home and abroad
by its reliability, durability and affordable price.
2. Technical data
| Model | Operating pressure | Drive | Delivery rate | Power | Dimension | N. weight | Noise level |
| LYX100C | 300BAR | Honda engine | 100L/min | 5.5Hp | 74*32*41 | 43 kg | <79 dB(A) |
| LYX100A | 300BAR | three-phase motor | 100L/min | 3kw | 60*38*41 | 44 kg | <78 dB(A) |
| LYX100B | 300BAR | single-phase motor | 100L/min | 2.2kw | 60*38*41 | 45 kg | <78 dB(A) |
3. Structural principle
3.1. Components
1 handle
2 ID plate
3 refill hose
4 pulling handle
5 electrical motor
6 pressure gauge
7 oil-filling cover
8 purification filter
9 connector
10 the block
11 housing
12 cooling fan
13 suction filter
14 moving wheel
3.2. Workflow
The compressor works in dustless environment. Atmosphere air is sucked into 1st stage cylinder of
the compressor, and compressed in 4 stage cylinders and purified by activated carbon and
molecular sieve in the filter. Heat engendered in the compression process is dissipated in the
cooling pipe by fan, so the outlet air temperature is 15-20ºC higher than ambient temperature.
The condensate, formed by oil and vapor in the compression of process deposits in the separator
and discharge
Features:
4-stage, air-cooling piston reciprocating
Oil splash lubrication
Stainless steel inter-cooler and after cooler
Specially treated alloy cylinder, piston and piston ring
High-strength nylon cooling fan assembly
Manual condensate drain knobs
Intake filter
Anti-shock floor mat
Anti-shock pressure gauge
Safety valves protection for every stage
High temperature resistance plastic powder coating steel frame and base
Activated carbon, monocular sieve for air purification in the filter
Filters are made by seamless aluminum alloy and bears 550bar pressure
1 Filling hose and filling valve
Consumables and manuals are provided with every compressor
1 year warranty
| After-sales Service: | World Wide |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Customization: |
Available
|
|
|---|
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Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
In which industries are air compressors widely used?
Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:
1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.
2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.
3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.
4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.
5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.
6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.
7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.
8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.
9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.
These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.
editor by CX 2023-12-06
China Professional 8bar 5.1kw Mini Portable Industrial Electric Dental Silent Oil Free Air Compressor Hb200 air compressor for car
Product Description
Product Description
Features
1. The machine is light, easy to carry.
2. Without refueling in use process, low energy consumption, simple maintenance and low cost.
3. The machine little vibration, low noise
4. Compared with similar machines, the air charging time is faster and the work is reliable.
5. Suitable for food, medical treatment, woodworking decoration, scientific research institutions, and compressed gas as a power source in the field.
Product Parameters
| Model | HB12 | HB30 | HB35 | HB50 | HB70A | HB90A | HB120 | HB200 |
| Input power (KW) |
0.68 | 0.75 | 0.85 | 1.5 | 1.36 (0.68*2) |
2.04 (0.68*3) |
3.4 (0.85*4) |
5.1 (0.85*6) |
| Voltage (V/Hz) | 220/50 | 220/50 | 220/50 | 220/50 | 220/50 | 220/50 | 220/50 | 220/50 |
| Current (A) | 2.8 | 3.0 | 3.8 | 6 | 6.8 | 9.0 | 13 | 20 |
| Rotate speed (rpm/min) | 1400 | 1400 | 1400 | 1400 | 1400 | 1400 | 1400 | 1400 |
| Air Intake (L/min) | 116 | 128 | 150 | 180 | 256 | 580 | 720 | 950 |
| Exhaust pressure(Mpa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.7 | 0.7 | 0.7 | 0.7 |
| Noise (db(A)) | 66 | 66 | 68 | 71 | 71 | 73 | 85 | 85 |
| Volume (L) | 12 | 30 | 35 | 50 | 70 | 90 | 160 | 200 |
| Weight (KG) | 18 | 23 | 26 | 39 | 43 | 69 | 105 | 150 |
| Dimensions (CM) | 53*23*55 | 54*30*56 | 64*32*61 | 70*30*65 | 70*35*70 | 100*35*70 | 120*41*75 | 150*45*85 |
Detailed Photos
Packaging & Shipping
Company Profile
Founded in 1997, our factory has become 1 of the most powerful air compressor equipment and engineering drilling equipment manufacturers in China, and is a member of the national compressor industry association, drilling machinery and pneumatic tools industry association, and a drafting unit of national standards. All the products have passed the quality system certification of ISO9001:2000 and national inspection-free products.
Its total registered capital of 245 million yuan, holding 10 subsidiaries, is a set of technology research and development, production and manufacturing, sales and service functions in 1 of the modern machinery and equipment manufacturing enterprises, the enterprise covers an area of 31000m2. The group has more than 1100 employees, including more than 100 middle and senior technical personnel. The group has established close cooperative relations with many domestic famous universities and other scientific research institutes, with strong product research and development capabilities.
Now as the main exporter of drilling rigs and air compressors equipment in China. It has exported to more 60 countries such as Southeast Asia, South America, Africa, Eastern Europe, Russia etc. Excellent quality and perfect service gain the consistent praise from customers.
Certifications
After Sales Service
1.Pre-sale service:
Act as a good adviser and assistant of clients enable them to get rich and generous returns on their investments .
1.Select equipment model.
2.Design and manufacture products according to client’s special requirement
3.Train technical personnel for clients .
2.Services during the sale:
1.Pre-check and accept products ahead of delivery .
2. Help clients to draft solving plans .
3.After-sale services:
Provide considerate services to minimize clients’ worries.
1.Complete Aftersales service,professional engineers available to service machinery at home or oversea.
2. 24 hours technical support by e-mail.
3. Call or Video service.
FAQ
Q1: Are you factory or trade company?
A1: We are factory. And we have ourselves trading company.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: What about the voltage of products??Can they be customized?
A4: Yes, of course. The voltage can be customized according to your equirement.
Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 7-15 days. Other electricity or other color we will delivery within 20-30 days.
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.
Q7 Which trade term can you accept?
A7: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.
| After-sales Service: | 24 Hours Online Service |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Structure Type: | Open Type |
| Product Name: | Oil Free Air Compressor |
How Do You Ensure Proper Water Lubrication in Air Compressors?
Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:
- Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
- Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
- Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
- Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
- Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
- Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.
By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.
Are There Regulations Governing the Use of Water-Lubricated Air Compressors?
When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:
1. Occupational Safety and Health Administration (OSHA) Regulations:
OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.
2. Environmental Protection Agency (EPA) Regulations:
The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.
3. International Organization for Standardization (ISO) Standards:
The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.
4. Manufacturer Guidelines and Recommendations:
In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.
It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.
By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.
Advantages of Using Water as a Lubricant in Air Compressors
Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:
- Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
- Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
- Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
- Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
- Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.
Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.
editor by CX 2023-11-09
China factory Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 315kw Twin Screw Type Air Compressor Factory 7bar-13bar with CE air compressor portable
Product Description
REDUCE ENERGY CONSUMPTION
Under different conditions,the demand for gas will float.Through a large number of research and calculation of marketdemandCha nun confirmed it.Only about 10% of applications require stable air supplyTherefore,frequency conversioncompressor can play a greater role in energy saving.
Energy cost often accounts for 70% of the life cycle cost of a compressor. The production of compressed air may account for 40% of all electricity costs in the plant.In almost every factory,the gas consumption will vary with different time periods,with its high and low CHINAMFG periods. permanent magnet variable frequency screw air compressor can supply glass completely according to the requirements of gas consumption,which can not only save a lot of energy, but also protect theenvironment for future generations.
INTERIOR STRUCTURE
CUSTOM OIL
COOLED MOTOR
First-stage energy-efficient motor,Low Noise,IP65 protection grade
AUTOMOTIVE GRADE
PERMANENT MAGNET MOTOR
IE4 high efficiency permanent magnet motor.
AUTOMOTIVE PERMANENT MAGNET MOTOR ForN38UH high grade permanent magnet, IP67 protection grade, and fully enclosed structure uniquevacuum epoxy dipping paint,effectively guaranteeing the stable operation of unit.
CHANUN
CUSTOM CONVERTER
Permanent magnet variable-frequency conversion technology, wide voltage. energy-saving ,with a small impact on the power grid.
7 INCH TOUCH SCREEN
Large touch screen.all-round protection monitoring with functions of motor start/stopcontrol, operation control:reversal protection of air compressor: and multi-point temperature detection and control protection.
HIGH MOBILITY (OPTIONAL)
Easy and flexible to rotate. so that the air compressor is able to move conveniently andquickly (optional)
ZheJiang CHINAMFG Machinery Manufacturing Co. , Ltd. is located in HangZhou, ZheJiang .CHINAMFG is a comprehensive screw air compressor manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop,a comprehensive first-class exhibition hall and a testing laboratory.
Dukas has excellent mechanical engineering designers, an experienced staff team and a professional management team. The production concept focuses on energy-saving and is committed to perfecting and improving the technological process in order to get the core technology of super frequency energy-saving, achieving the characteristics of mute, durability, power saving and safety.
The company has 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts.
Dukas adheres to the business philosophy of cooperation and mutual benefit to provide a one-stop service for every customer!
Dukas air compressors not only cover the domestic market but also are exported to more than 20 countries and regions such as South Africa, Australia, Thailand, Russia, Argentina, Canada and so on.
Dukas products have won a good reputation from users for their excellent quality and style. The company has always adhered to the concept of quality first, service first and dedication to providing every customer with excellent products and meticulous after-sales service!
Dukas warmly welcome customers to visit our factory and establish a wide range of cooperation!
Frequency Asked Question:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our Factory is Located in Xihu (West Lake) Dis. County, HangZhou City, ZheJiang Province, China.
Q3: Will you provide spare parts of your products?
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.
Q4: Can you accept OEM orders?
A4: Yes, with professional design team, OEM orders are highly welcome.
Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.
Q6: Warranty terms of your machine?
A6: Two years warranty for the machine and technical support always according to your needs.
Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price.
| After-sales Service: | 24 Hours |
|---|---|
| Warranty: | 2 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
|
|
|---|
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Can Water-Lubricated Compressors Be Used in High-Pressure Applications?
Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:
Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.
The ability of a water-lubricated compressor to operate at high pressures depends on several factors:
- Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
- Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
- Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
- Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.
It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.
When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.
How Do You Troubleshoot Common Problems with Water-Lubrication Systems?
When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems:
Step 1: Identify the Problem:
The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps.
Step 2: Check Water Supply:
Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system.
Step 3: Inspect Water Filters and Strainers:
Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration.
Step 4: Verify Water Pressure:
Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines.
Step 5: Examine Water-Lubrication Components:
Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed.
Step 6: Check for Air in the System:
Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved.
Step 7: Inspect Cooling Mechanisms:
Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation.
Step 8: Consult Manufacturer Documentation:
If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system.
Step 9: Seek Professional Assistance:
If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues.
By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.
Are There Any Downsides to Using Water-Lubricated Air Compressors?
While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:
- Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
- Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
- Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
- Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
- Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.
Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.
editor by CX 2023-11-01