Product Description
Fruit Cold Storage Room
High to Medium Temperature
Scroll Type Compressor Condensing Unit
Product Description
• High Speed Refrigeration
– Large refrigeration capacity and efficient heat exchange to ensure food quality
– Applicable refrigerant includes R22, R404A, R507, R407a etc., providing more flexibility for customized refrigeration system solutions
• High Reliability
Stable operation, Low failure eate, Long service life
• Energy Saving
Improved energy efficiency, Environmental-friendly
• Wide Application
Suitable for high temperature, medium temperature and low temperature cold storage
-40ºC to 10ºC wide operation range
• Smooth operation, less noise and vibration compared with piston condensing unit
• Non-standard customization is available.
Design Benefit
• Well-known Brand Refrigeration Scroll Compressor
– High reliability
– High energy efficiency
– Wide operation range
– Lower noise and less vibration
• Enlarged Condenser
– Higher heat dissiaption capacity
– Advantages are more pronounced in terms of high ambient temperature and seasonal cold storage
• Various Condensing Methods and Structure
1. Wall-mounted Type: SPACE SAVING
– 1 fan motor or 2 fan motors, available for 2HP~7.5HP
– Air condenser with hydrophilic film coating, higner corrosion resistance
– Inner spiral copper pipes, higner heat exchange area and heat exchange efficiency
– Thickened shell made from professional air conditioner manufacturer
2. Box Type: IDEAL FOR OUTDOOR
– U shape, V shape or W shape condenser
– Available for the whole series
– Easy to ship, install and maintain
3. Open Type:
– H shape condenser
• Parallel Application
– High Reliability: when a compressor in the parallel unit fails, other compressors can continue to work normally, avoiding heavy losses
– Provide multi-stage energy regulation, and the unit cooling output can match the actual load demand
– Through parallel connection, the refrigeration capacity can be expanded, the space occupied by the equipment can be reduced, and the pipeline can be reduced
– Save cost and maintenance cost, and extend the service life of the equipment
• Equiped with High Quality Refrigeration Accessories
1. Standard Configuration: compressor, air condenser, low noise air conditioning fan, solenoid valve, filter, liquid reservoir, oil filled high and low pressure gauge, high / low pressure controller, liquid sight glass, 3GS / POE refrigeration oil
2. Optional Configuration: silencing cotton, adjustable speed fan, low-pressure controller (for low-pressure shutdown), hot fluorine defrosting valve, oil separator, gas separator, compressor contactor, single protector
Product Parameters
| High and Medium Temp. Series | |
| Evaporation Temp. Range | -20ºC~10ºC |
Medium Temperature Wall-Mounted Air Cooling Condensing Unit
Medium Temperature Box Type Air Cooling Condensing Unit
Medium Temperature Water Cooling Condensing Unit
High Temperature Air Cooling Condensing Unit
High Temperature Water Cooling Condensing Unit
ZHIYUN Refrigeration Equipment Co., Ltd is a comprehensive enterprise including trade, engineering, and manufacture. The company is found in 1982 in ZheJiang Province, and there are 2 branches (XiaMen and QuanZhou) and 3 factories (condensing unit factory, evaporator factory and PU panel factory). Through over 30 years of efforts, ZHIYUN has developed to be a professional refrigeration company with considerable size, reputation and influence. We have successfully sold our products to over 20 countries and have long term partners in Africa and Southeast Asia. During the development, we insist the business objective of “Based on Sincerity, Serve the First”, establishing our perfect pre-sale and after-sale service system, working the best to satisfy our customers.
ZHIYUN specializes in the retail and wholesale of refrigeration equipment, air conditioning equipment, and installation materials. We are the agent for selling domestic and international famous brands of refrigeration equipment: CHINAMFG CHINAMFG semi-hermetic compressor series, CHINAMFG CHINAMFG refrigeration scroll compressor series, Bitzer/XueYing semi-hermetic reciprocating compressor series/semi-hermetic CHINAMFG series, FUSHENG/HANBELL CHINAMFG series, and evaporator and condenser series.
ZHIYUN specializes in manufacturing compressor condensing units (scroll units, screw units, reciprocating units, parallel units), polyurethane cold storage and doors, aluminum rows and plates, chiller units, marine units, freezing tunnels and industrial cooling equipment, etc. Also, we undertake the installation of small and medium cold storage, and installation and repair of various refrigeration equipment and air conditioning equipment.
1. Q: Are you a manufacturer?
A: Yes, we are manufacturer. Non-standard customization and OEM service are both welcomed and available.
2. Q: Can I get the warranty?
A: Yes, under the condition that the user apply the equipment correctly, we provide 1 year quality warranty.
3. Q: How to buy?
A: Please contact us by email or online at first, and then we will offer our proposal and quotation based on your demand.
4. Q: How to pay?
A: 30% of total amount to be paid before production, and the balance payment before shipment.
5. Q: How to ship?
A: We work with experienced shipping agent who could arrange your delivery on the cheapest and fastest way. Our closest port is HangZhou.
6. Q: What about the delivery date?
A: 10-30 days, depends on the order.
7. Q: What about the maintenance?
A: All the products are tested before shipment, and maintenance is easy. We provide patient pre-sale service and considerate after-sale service.
Our Advantages
1. More than 40 years of professional refrigeration industry experience, understand the cold storage, understand the cold storage equipment, understand the customer needs even better.
2. Our own cold storage PU panel factory, refrigeration equipment factory and evaporator factory, complete product line, guaranteed quality, convenient one-stop purchase
3. Considerate after-sales service, on-site debugging and installation are avaible.
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| Cooling Method: | Direct Cooling |
|---|---|
| Condition: | New |
| Condensing Method: | Air Cooling, Water Cooling, Evaporative Cooling |
| Compressor Brand: | Emerson Copeland, Invotech |
| Model Range: | High Temperature to Medium Temperature |
| Evaporation Temp. Range: | -12ºC~10ºC |
| Customization: |
Available
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|---|
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What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
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Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
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What are the different types of air compressors?
There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:
1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.
2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.
3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.
4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.
5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.
6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.
These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.
editor by CX 2024-01-04
China OEM Zb21kqe-Tfd-558 Refrigeration Parts Air Compressor for Cold Room lowes air compressor
Product Description
Compressor
Product Description
High quality product providers
The compressors applied in the air conditioning industry in diverse applications including split systems, rooftops, packaged units and chillers, scroll compressors are now the most used compression technology replacing reciprocating and screw compressors due to its undeniable superiority.
Several, fully CHINAMFG qualified, multiple compressor assemblies (tandem and trio) are available to be used in large capacity systems to deliver optimal comfort, low operating cost with higher seasonal efficiency.
1. High efficiency
2. Good reliability
3. Low noise, low vibration
4. Original and new
5. Refrigerant: R407
Features and Benefits
• CHINAMFG Scroll axial and radial compliance for superior reliability and efficiency
• Wide scroll line-up
• Low oil circulation rate
• Superior liquid handling capability
• Low sound and vibration level
• Low Total Equivalent Warming Impact
• CHINAMFG qualified tandem and trio configurations for superior seasonal efficiency
Application diagram
| Model NO. | Cooling Capacity (rating point 7.2) | nominal hp | Displ. cc/rev | nom current FLa | Weight (Kg) |
| ZR22K3PFJ522 | 5240 | 1.83 | 30.7 | 9.6 | 26 |
| ZR28K3PFJ522 | 6970 | 2.33 | 39.2 | 12.9 | 27.3 |
| ZR28K3EPFJ522 | 6970 | 2.33 | 39.2 | 12.9 | 27.3 |
| ZR34K3PFJ522 | 8260 | 2.83 | 46.1 | 13.6 | 29.5 |
| ZR34K3EPFJ522 | 8260 | 2.83 | 46.1 | 13.6 | 29.5 |
| ZR36K3PFJ522 | 8850 | 3 | 49.5 | 16.4 | 29.5 |
| ZR40K3PFJ522 | 9620 | 3.33 | 54.19 | 17.1 | 32 |
| ZR42K3PFJ522 | 10140 | 3.5 | 56.8 | 17.1 | 30 |
| ZR47K3PFJ522 | 11500 | 3.9 | 64.1 | 19.3 | 32.6 |
| ZR68KCPFJ522 | 16800 | 5.75 | 93 | 28.2 | 43.5 |
| ZR28K3TFD522 | 6970 | 2.33 | 39.2 | 5 | 26 |
| ZR28K3ETFD522 | 6970 | 2.33 | 39.2 | 5 | 26 |
| ZR36K3TFD522 | 8850 | 3 | 49.5 | 5.7 | 29.5 |
| ZR40K3TFD522 | 9260 | 3.33 | 51.2 | 6.4 | 32 |
| ZR47KCTFD522 | 11400 | 3.9 | 63.2 | 7.2 | 32.6 |
| ZR47KCETFD522 | 11400 | 3.9 | 63.2 | 7.2 | 32.6 |
| ZR48KCTFD522 | 11500 | 4.1 | 67.2 | 7.5 | 38 |
| ZR48KCETFD522 | 11500 | 4.1 | 67.2 | 7.5 | 38 |
| ZR54KCTFD522 | 13000 | 4.5 | 73.2 | 8.2 | 35.5 |
| ZR57KCTFD522 | 13660 | 4.75 | 76.9 | 8.2 | 36 |
| ZR57KCETFD522 | 13660 | 4.75 | 76 | 8.2 | 36 |
| ZR61KCTFD522 | 14700 | 5 | 82.4 | 10 | 35.9 |
Due to too many models not clearly listed, you can consult us separately for specifications
Production and Manufacturing
Professional and experienced compressor manufacturers, only to provide better compressors.
After strict inspection and screening.
Application
Company Profile
ZHangZhoug Damai Refrigeration Technology Co., Ltd is located in Shaoxin,ZHangZhoug.Damai is a company specializing in refrigeration and air conditioning equipment.Our main equipment is Cold room,Evaporator,Condenser,Condensing unit,Compressor,Cold room panel/door,Flake ice machine,Block ice machine and so on.We have more than 10 years of experience in the field of cold storage, with high-quality technology and professional product knowledge.We are able to provide consumers with professional and high-quality technical services.The quality of our products can be guaranteed.
Why choose our company ?
1.Because our company has CAC official .
2.We have a good one-year after-sales service.
3.We have over 20 years of sales experience.
4.We have our own factory.
5.We will try our best to provide a professional response as soon as possible.
Product advantages
1.Quite operation.
2.Seamless connection.
3.Easy installation
4.Beautiful and elegant placement of circuit devices.
5.Using the best equipment.
6.Not easily damaged.
FAQ
1: How long is the delivery time?
It takes within 1 month from receipt of the deposit to preparation of the goods.
2: How long is the quality guarantee period?
The warranty period is 1 year, and the after-sales service is available 24 hours.
3: What is your price?
Our FOB price is based on quantity, material and size you required.The more machines you order, the lower price we will give! Also CIF CNF price is the same.
4: What can you do for us?
All material/ size are available, also we can customize products as your requirements. Any questions, pls don’t hesitate to contact us.
After Sales Service
Pre-sales:
We provide assistance to our customers, provide valid information according to the requirements of our guests, answer questions, leave a professional impression, and lay the foundation for future sales.
Selling:
let our customers know more about our products, and enthusiastically answering questions for customers and providing customers with a pleasant buying experience.
After-sales:
After the products are sold, the professionals provide training services, check and maintain the products regularly, if there is problems for the quality,Will solve it for customers in time.
If you are interested in our products, please contact us as soon as possible.
| After-sales Service: | 1year |
|---|---|
| Warranty: | 1year |
| Lubrication Style: | Lubricated |
| Samples: |
US$ 450/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can air compressors be used for cleaning and blowing dust?
Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:
1. Cleaning Machinery and Equipment:
Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.
2. Dusting Surfaces:
Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.
3. Cleaning HVAC Systems:
Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.
4. Blowing Dust in Workshops:
In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.
5. Cleaning Electronics and Computer Equipment:
Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.
6. Industrial Cleaning Applications:
Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.
When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.
Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.
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How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
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What is the difference between a piston and rotary screw compressor?
Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:
1. Operating Principle:
- Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
- Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.
2. Compression Method:
- Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
- Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.
3. Efficiency:
- Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
- Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.
4. Noise Level:
- Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
- Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.
5. Maintenance:
- Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
- Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.
6. Size and Portability:
- Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
- Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.
These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.
editor by CX 2023-10-31
China high quality 10HP Zr125kc CHINAMFG Scroll Refrigeration Compressor for Air Conditioner Zr125kce-Tfd-522 Air Compressor for Cold Room small air compressor
Product Description
| R22 50HZ | SPEC. | |||||
| Model | Power(HP) | Displacement(m³/h) | ARI | Weight(KG) | Height(MM) (Including shock-absorbing strap) | |
| Capacity(W) | Input Power(W) | |||||
| One-Phase(220V-240V) | ||||||
| ZR28K3-PFJ | 2.33 | 6.83 | 6900 | 2520 | 26 | 383 |
| ZR34K3-PFJ | 2.83 | 8.02 | 8200 | 2540 | 29 | 406 |
| ZR34KH-PFJ | 2.83 | 8.02 | 8200 | 2540 | 29 | 406 |
| ZR36K3-PFJ | 3 | 8.61 | 8900 | 2730 | 29 | 406 |
| ZR36KH-PFJ | 3 | 8.61 | 8900 | 2730 | 29 | 406 |
| ZR42K3-PFJ | 3.5 | 9.94 | 15710 | 3140 | 30 | 419 |
| ZR47K3-PFJ | 3.92 | 11.02 | 11550 | 3460 | 32 | 436 |
| Three-Phase(380V-420V) | ||||||
| ZR28K3-TFD | 2.33 | 6.83 | 6900 | 2140 | 25 | 383 |
| ZR34K3-TFD | 2.83 | 8.02 | 8200 | 2500 | 28 | 406 |
| ZR34KH-TFD | 2.83 | 8.02 | 8200 | 2470 | 28 | 406 |
| ZR36K3-TFD | 3 | 8.61 | 8790 | 2680 | 29 | 406 |
| ZR36KH-TFD | 3 | 8.61 | 8300 | 2680 | 28 | 406 |
| ZR42K3-TFD | 3.5 | 9.94 | 15710 | 3100 | 28 | 419 |
| ZR47KC-TFD | 3.92 | 11.16 | 11550 | 2430 | 30 | 436 |
| VR61KF-TFP-542 | 5.08 | 14.37 | 14900 | 4636 | 28.5 | 436 |
| ZR61KC-TFD | 5.08 | 14.37 | 14600 | 4430 | 37 | 457 |
| ZR61KH-TFD | 5.08 | 14.37 | 14972 | 4440 | 35.9 | 457 |
| ZR68KC-TFD | 5.57 | 16.18 | 16900 | 4950 | 39 | 457 |
| ZR72KC-TFD | 6 | 17.06 | 17700 | 5200 | 39 | 457 |
| ZR81KC-TFD | 6.75 | 19.24 | 19900 | 5800 | 40 | 462 |
| VR94KS-TFP | 8 | 22.14 | 23300 | 6750 | 57 | 497 |
| VR108KS-TFP | 9 | 25.68 | 26400 | 7500 | 63 | 552 |
| VR125KS-TFP | 10 | 28.81 | 31000 | 9000 | 63 | 552 |
| VR144KS-TFP | 12 | 33.22 | 35000 | 15710 | 63 | 552 |
| VR160KS-TFP | 13 | 36.37 | 38400 | 11400 | 65 | 572 |
| VR190KS-TFP | 15 | 43.34 | 46300 | 13700 | 66 | 572 |
| ZR250KC-TWD | 20 | 56.57 | 60000 | 17700 | 142 | 736 |
| ZR310KC-TWD | 25 | 71.43 | 74000 | 22000 | 160 | 725 |
| ZR380KC-TWD | 30 | 57.5 | 92000 | 26900 | 176 | 725 |
| ZR81KC-TFD | 6.75 | 19.24 | 19900 | 5800 | 40 | 462 |
| VR94KS-TFP | 8 | 22.14 | 23300 | 6750 | 57 | 497 |
| VR108KS-TFP | 9 | 25.68 | 26400 | 7500 | 63 | 552 |
| VR125KS-TFP | 10 | 28.81 | 31000 | 9000 | 63 | 552 |
| VR144KS-TFP | 12 | 33.22 | 35000 | 15710 | 63 | 552 |
| VR160KS-TFP | 13 | 36.37 | 38400 | 11400 | 65 | 572 |
| VR190KS-TFP | 15 | 43.34 | 46300 | 13700 | 66 | 572 |
| ZR250KC-TWD | 20 | 56.57 | 60000 | 17700 | 142 | 736 |
| ZR310KC-TWD | 25 | 71.43 | 74000 | 22000 | 160 | 725 |
| ZR380KC-TWD | 30 | 57.5 | 92000 | 26900 | 176 | 725 |
| TECHNICAL DATA | |||||||
| Model | ZB15KQ | ZB19KQ | ZB21KQ | ZB26KQ | ZB29KQ | ZB38KQ | ZB45KQ |
| ZB15KQE | ZB19KQE | ZB21KQE | ZB26KQE | ZB29KQE | ZB38KQE | ZB45KQE | |
| Motor Type | TFD | TFD | TFD | TFD | TFD | TFD | TFD |
| PFJ | PFJ | PFJ | PFJ | PFJ | |||
| Power(HP) | 2 | 2.5 | 3 | 3.5 | 4 | 5 | 6 |
| Displacement(m³/h) | 5.92 | 6.8 | 8.6 | 9.9 | 11.4 | 14.5 | 17.2 |
| Starting Current(LRA) | |||||||
| TFD | 24.5-26 | 30-32 | 36-40 | 41-46 | 50 | 58.6-65.5 | 67-74 |
| PFJ | 53-58 | 56-61 | 75-82 | 89-97 | 113 | ||
| Rated Load Current(RLA) | |||||||
| TFD | 4.3 | 4.3 | 5.7 | 7.1 | 7.9 | 8.9 | 11.5 |
| PFJ | 11.4 | 12.9 | 16.4 | 18.9 | 19.3 | ||
| Max. Operating Current(MCC) | |||||||
| TFD | 6 | 6 | 8 | 10 | 11 | 12.5 | 16.1 |
| PFJ | 16 | 18 | 23 | 24 | 27 | ||
| Motor Run | 40μF/370V | 40μF/370V | 55μF/370V | 60μF/370V | 60μF/370V | ||
| Crankcase Heater Power(W) | 70 | 70 | 70 | 70 | 70 | 70 | 70 |
| Size of Connecting Pipe(INCH) | |||||||
| Outer Diameter of Wxhaust Pipe | 1/2 | 1/2 | 1/2 | 1/2 | 1/2 | 1/2 | 1/2 |
| Outer Diameter of Suction Pipe | 3/4 | 3/4 | 3/4 | 3/4 | 7/8 | 7/8 | 7/8 |
| Dimensions(MM) | |||||||
| Length | 242 | 242 | 243 | 243 | 242 | 242 | 242 |
| Width | 242 | 242 | 244 | 244 | 242 | 242 | 242 |
| Height | 383 | 383 | 412 | 425 | 430 | 457 | 457 |
| Foot Bottom Installation Dimensions(Aperture) | 190X190(8.5) | 190X190(8.5) | 190X190(8.5) | 190X190(8.5) | 190X190(8.5) | 190X190(8.5) | 190X190(8.5) |
| Fuel Injection(L) | 1.18 | 1.45 | 1.45 | 1.45 | 1.89 | 1.89 | 1.89 |
| Weight(KG) | |||||||
| Net.W | 23 | 25 | 27 | 28 | 37 | 38 | 40 |
| Gross.W | 26 | 29 | 30 | 31 | 40 | 41 | 44 |
| TECHNICAL DATA | |||||||
| Model | ZB48KQ | ZB58KQ | ZB66KQ | ZB76KQ | ZB88KQ | ZB95KQ | ZB114KQ |
| ZB48KQE | ZB58KQE | ZB66KQE | ZB76KQE | ||||
| Motor Type | TFD | TFD | TFD | TFD | TFD | TFD | TFD |
| Power(HP) | 7 | 8 | 9 | 10 | 12 | 13 | 15 |
| Displacement(m³/h) | 18.8 | 22.1 | 25.7 | 28.8 | 38.2 | 36.4 | 43.4 |
| Starting Current(LRA) | 101 | 86-95 | 100-111 | 110-118 | 110-118 | 140 | 174 |
| Rated Load Current(RLA) | 12.1 | 16.4 | 17.3 | 19.2 | 22.1 | 22.1 | 27.1 |
| Max. Operating Current(MCC) | 17 | 23 | 24.2 | 26.9 | 31 | 31 | 39 |
| Crankcase Heater Power(W) | 70 | 90 | 90 | 90 | 90 | ||
| Size of Connecting Pipe(INCH) | |||||||
| Outer Diameter of Wxhaust Pipe | 3/4 | 7/8 | 7/8 | 7/8 | 7/8 | 7/8 | 7/8 |
| Outer Diameter of Suction Pipe | 7/8 | 11/8 | 13/8 | 13/8 | 13/8 | 13/8 | 13/8 |
| Dimensions(MM) | |||||||
| Length | 242 | 263.6 | 263.6 | 263.6 | 263.6 | 242 | 264 |
| Width | 242 | 284.2 | 284.2 | 284.2 | 284.2 | 285 | 285 |
| Height | 457 | 477 | 546.1 | 546.1 | 546.1 | 522 | 553 |
| Foot Bottom Installation Dimensions(Aperture) | 190X190(8.5) | 190X190(8.5) | 190X190(8.5) | 190X190(8.5) | 190X190(8.5) | 190X190(8.5) | 190X190(8.5) |
| Fuel Injection(L) | 1.8 | 2.51 | 2.25 | 3.25 | 3.25 | 3.3 | 3.3 |
| Weight(KG) | |||||||
| Net.W | 40 | 59.87 | 60.33 | 65.32 | 65.32 | 65 | 65 |
| Gross.W | 44 | ||||||
Archean refrigeration has been focusing on the refrigeration industry for more than 10 years. The compressors are sold all over the world and have been well received. The company has accumulated strong experience in the compressor market, rich technical support, and a satisfactory one-stop procurement solution. You can rest assured You don’t need to worry about this series, from placing an order to receiving the goods. We provide a complete solution to serve customers well, which is our purpose of hospitality.
| Installation Type: | Movable Type |
|---|---|
| Lubrication Style: | Lubricated |
| Cylinder Position: | Vertical |
| Model: | Zr125kce-Tfd-522 |
| Transport Package: | Wooden/Cartoon Box |
| Specification: | 26*26*58CM |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
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How are air compressors employed in the mining industry?
Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:
1. Exploration and Drilling:
Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.
2. Ventilation and Air Quality Control:
Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.
3. Material Conveyance:
In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.
4. Dust Suppression:
Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.
5. Instrumentation and Control:
Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.
6. Explosive Applications:
In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.
7. Maintenance and Repair:
Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.
It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.
By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2023-10-26
China supplier Vr144ks-Tfp-522 Air Compressor for Cold Storage Cooling System best air compressor
Product Description
Compressor
Product Description
The compressors applied in the air conditioning industry in diverse applications including split systems, rooftops, packaged units and chillers, scroll compressors are now the most used compression technology replacing reciprocating and screw compressors due to its undeniable superiority.
Several, fully CHINAMFG qualified, multiple compressor assemblies (tandem and trio) are available to be used in large capacity systems to deliver optimal comfort, low operating cost with higher seasonal efficiency.
1. High efficiency
2. Good reliability
3. Low noise, low vibration
4. Original and new
5. Refrigerant: R407
Features and Benefits
• CHINAMFG Scroll axial and radial compliance for superior reliability and efficiency
• Wide scroll line-up
• Low oil circulation rate
• Superior liquid handling capability
• Low sound and vibration level
• Low Total Equivalent Warming Impact
• CHINAMFG qualified tandem and trio configurations for superior seasonal efficiency
Application diagram
| Model NO. | Cooling Capacity (rating point 7.2) | nominal hp | Displ. cc/rev | nom current FLa | Weight (Kg) |
| ZR22K3PFJ522 | 5240 | 1.83 | 30.7 | 9.6 | 26 |
| ZR28K3PFJ522 | 6970 | 2.33 | 39.2 | 12.9 | 27.3 |
| ZR28K3EPFJ522 | 6970 | 2.33 | 39.2 | 12.9 | 27.3 |
| ZR34K3PFJ522 | 8260 | 2.83 | 46.1 | 13.6 | 29.5 |
| ZR34K3EPFJ522 | 8260 | 2.83 | 46.1 | 13.6 | 29.5 |
| ZR36K3PFJ522 | 8850 | 3 | 49.5 | 16.4 | 29.5 |
| ZR40K3PFJ522 | 9620 | 3.33 | 54.19 | 17.1 | 32 |
| ZR42K3PFJ522 | 10140 | 3.5 | 56.8 | 17.1 | 30 |
| ZR47K3PFJ522 | 11500 | 3.9 | 64.1 | 19.3 | 32.6 |
| ZR68KCPFJ522 | 16800 | 5.75 | 93 | 28.2 | 43.5 |
| ZR28K3TFD522 | 6970 | 2.33 | 39.2 | 5 | 26 |
| ZR28K3ETFD522 | 6970 | 2.33 | 39.2 | 5 | 26 |
| ZR36K3TFD522 | 8850 | 3 | 49.5 | 5.7 | 29.5 |
| ZR40K3TFD522 | 9260 | 3.33 | 51.2 | 6.4 | 32 |
| ZR47KCTFD522 | 11400 | 3.9 | 63.2 | 7.2 | 32.6 |
| ZR47KCETFD522 | 11400 | 3.9 | 63.2 | 7.2 | 32.6 |
| ZR48KCTFD522 | 11500 | 4.1 | 67.2 | 7.5 | 38 |
| ZR48KCETFD522 | 11500 | 4.1 | 67.2 | 7.5 | 38 |
| ZR54KCTFD522 | 13000 | 4.5 | 73.2 | 8.2 | 35.5 |
| ZR57KCTFD522 | 13660 | 4.75 | 76.9 | 8.2 | 36 |
| ZR57KCETFD522 | 13660 | 4.75 | 76 | 8.2 | 36 |
| ZR61KCTFD522 | 14700 | 5 | 82.4 | 10 | 35.9 |
Due to too many models not clearly listed, you can consult us separately for specifications
Production and Manufacturing
Professional and experienced compressor manufacturers, only to provide better compressors.
After strict inspection and screening.
Application
Company Profile
ZHangZhoug Damai Refrigeration Technology Co., Ltd is located in Shaoxin,ZHangZhoug.Damai is a company specializing in refrigeration and air conditioning equipment.Our main equipment is Cold room,Evaporator,Condenser,Condensing unit,Compressor,Cold room panel/door,Flake ice machine,Block ice machine and so on.We have more than 10 years of experience in the field of cold storage, with high-quality technology and professional product knowledge.We are able to provide consumers with professional and high-quality technical services.The quality of our products can be guaranteed.
Why choose our company ?
1.Because our company has CAC official .
2.We have a good one-year after-sales service.
3.We have over 20 years of sales experience.
4.We have our own factory.
5.We will try our best to provide a professional response as soon as possible.
Product advantages
1.Quite operation.
2.Seamless connection.
3.Easy installation
4.Beautiful and elegant placement of circuit devices.
5.Using the best equipment.
6.Not easily damaged.
FAQ
1: How long is the delivery time?
It takes within 1 month from receipt of the deposit to preparation of the goods.
2: How long is the quality guarantee period?
The warranty period is 1 year, and the after-sales service is available 24 hours.
3: What is your price?
Our FOB price is based on quantity, material and size you required.The more machines you order, the lower price we will give! Also CIF CNF price is the same.
4: What can you do for us?
All material/ size are available, also we can customize products as your requirements. Any questions, pls don’t hesitate to contact us.
After Sales Service
Pre-sales:
We provide assistance to our customers, provide valid information according to the requirements of our guests, answer questions, leave a professional impression, and lay the foundation for future sales.
Selling:
let our customers know more about our products, and enthusiastically answering questions for customers and providing customers with a pleasant buying experience.
After-sales:
After the products are sold, the professionals provide training services, check and maintain the products regularly, if there is problems for the quality,Will solve it for customers in time.
If you are interested in our products, please contact us as soon as possible.
| After-sales Service: | 1year |
|---|---|
| Warranty: | 1year |
| Lubrication Style: | Lubricated |
| Samples: |
US$ 450/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
How do you choose the right air compressor for woodworking?
Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:
1. Required Air Volume (CFM):
Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.
2. Tank Size:
Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.
3. Maximum Pressure (PSI):
Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.
4. Noise Level:
Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.
5. Portability:
Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.
6. Power Source:
Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.
7. Quality and Reliability:
Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.
8. Budget:
Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.
By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.
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What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-10-18