Product Description
EPM Series permanent Magnet VSD Screw Compressor
Energy can represent over 70% of a compressor’s lifecycle costs. Generating compressed air can account for more than 40% of a plant’s total electricity bill. Most production environments have a fluctuating air demand depending on the time of day, week, or even months per year. With Adekom’s VSD technology monitoring compressed air requirements, fluctuating demand no longer equals high energy costs.
ADEKOM’s latest technology of Variable Speed Drive (VSD) CHINAMFG which adopts permanent magnet motor and controlled by frequency inverter is having the following features:VSD compressor precisely follows the varying air demand by adjusting motor rotation speed, this prevents unnecessary full load high current operation and energy consumed during unload operation of standard base load compressor;By adopting modern High Efficiency Interior Permanent Magnet (IPM) Motor Drive, CHINAMFG LM series VSD compressor is having 6-7% more energy efficient than standard VSD CHINAMFG available in the market.;Especially under low loading running, optimal control range of IPM motor plays a significant role of superior energy saving effect.Thanks to the high energy efficiency of IPM motor under wide operating range, this inverter controlled variable speed drive CHINAMFG can achieve energy saving of 35% in comparing with standard base load compressor.
Comparative Advantages
· VSD compressor precisely follows the varying air demand by adjusting motor rotation speed, this prevents unnecessary full load high current operation and energy consumed during unload operation.
· By adopting High Efficiency oil-cooled Permanent Magnet motor, this IPM VSD compressor is having 6-7% more energy efficient than standard VSD CHINAMFG available in the market.
· Especially under low loading operation, optimal control range of IPM motor plays a significant role of superior energy saving effect.
· The oil-cooled permanent magnet motor is designed with double-layer housing. Lubricating oil of compressor is circulating to cool down the motor. Low temperature operation of the motor can be ensured in full frequency range, preventing the system from demagnetizing at high temperature and greatly reducing the motor power consumption to achieve real energy saving.
· Thanks to the high efficiency IPM motor under wide operating range, our customers can save 35% on their energy costs compared to fix speed compressors.
· Oil-cooled permanent magnet motor is designed according to IP65 protection standard, this good waterproof and dustproof insulation, effectively improve services life of the motor.
Technical parameters:
| Model | Motor power (kW) | Working pressure (bar) | Capacity FAD (m3/min) | Discharge air pipe connection (Inch/mm) | Dimensions (L× W × H mm) |
| KB22L-3(INV) | 22 | 3 | 5.5 | DN50 | 1650×960×1650 |
| KC30L-3(INV) | 30 | 3 | 7.8 | DN65 | 1850×1300×1850 |
| KC37L-3(INV) | 37 | 3 | 10 | DN65 | 1850×1300×1850 |
| KC45L-3(INV) | 45 | 3 | 13 | DN80 | 2200×1350×1850 |
| KD55L-3(INV) | 55 | 3 | 16 | DN100 | 2790×1800×2050 |
| KD75L-3(INV) | 75 | 3 | 20.5 | DN100 | 2790×1800×2050 |
| KE90L-3(INV) | 90 | 3 | 28 | DN125 | 3590×2060×2300 |
| KE110L-3(INV) | 110 | 3 | 32 | DN150 | 3590×2060×2300 |
| KE132L-3(INV) | 132 | 3 | 41 | DN150 | 4050×2060×2300 |
| KF160L-3(INV) | 160 | 3 | 44 | DN150 | 4050×2060×2300 |
| KF185L-3(INV) | 185 | 3 | 49.5 | DN150 | 4250×2060×2300 |
| KF200L-3(INV) | 200 | 3 | 55.5 | DN200 | 4250×2060×2300 |
| KF220L-3(INV) | 220 | 3 | 60.5 | DN200 | 4550×2060×2300 |
| KF250L-3(INV) | 250 | 3 | 65.5 | DN200 | 4550×2060×2300 |
ADEKOM (ASIA PACIFIC) LIMITED founded in the late 90’s is a specialized air/gas compressors and treatment system manufacturer with headquarter in Hong Kong. Its partners located in Vicenza, Italy and Germering, Germany are the world’s leading manufacturers with global recognition and experience in designing, manufacturing and marketing of rotary screw air/gas compressors for decades. QUALITY, RELIABILITY and ENERGY EFFICIENCY have been the main objectives of serving customers all over the world. CHINAMFG follows the company core of its European partners, is committed to the research & development, quality assurance and satisfaction of customers’ needs. Today, what CHINAMFG can do is not just to supply the best products to the market, but to provide THE TOTAL SOLUTION TO YOUR NEEDS!
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Cylinder Position: | Angular |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Type: | Twin-Screw Compressor |
| Customization: |
Available
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
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What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2023-10-21